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2. Bill Hylton's Power-Tool Joinery by Bill Hylton. From the editors of Popular Woodworking magazine, this is a go-to for setting up power tools for making joinery. Organized by joint type - rabbets, half-laps, dovetails, etc - it provides detailed instructions show you how to make each joint with every tool possible. I especially like the jigs and fixtures details that show you there's definitely more than one way to skin that cat.
Pyrography Workbook: A Complete Guide to the Art of Woodburning. It’s amazing what you can create with woodburning. You can make art that stands on its own, or use woodburning to personalize your crafts. In her book, Sue Walters talks about equipment, techniques, and safety. She also takes you step-by-step through 3 different projects for the beginner, intermediate, and the advanced woodburner. When I bought my first wood burner, I automatically purchased this book as well.
With a pencil and a protractor, divide the larger disc into 30-degree wedges to create 12 center lines for the bottle indents. Center and trace the smaller disc on top of the larger disc. Next, with a drill press, drill 3/8-in.-deep holes on the 12 center lines with the 1-7/8-in. Forstner bit, spacing them between the disc’s outer edge and the traced circle. Next, divide the smaller disc into 60-degree wedges and drill six more 3/8-in.-deep holes with the Forstner bit.
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Thanks Chris! I found this page while looking for a link to your e-mail address. I recently finished your erudite volumes on workbench design, and am about to embark on my own bench inspired by your take on the Holtzapffel design. As my vices and planer arrive, I’ve been agonizing over whether to use SYP or rough maple for the top. I don’t have a big budget, so all-maple is not an option. But after reading your ten tips here, I’ll stop agonizing — all SYP it is! This is, after all, my first of what I hope are at least several handmade benches. Your scholarship and craftsmanship are truly inspiring.
Professional woodworker Jim Tolpin offers solid instruction on the principles of measurement and proportion, walking you through every step of the woodworking process. From design and layout to developing a cutting list, his easy-to-follow style introduces a variety of tools (new and old) used to transfer measurements accurately to the wood. You’ll learn the best cutting techniques, how to prevent mistakes before they happen, and for those unavoidable mistakes, you’ll learn how to fix them so no one will know!
You are absolutely right on your advise. When I was agonizing over how to build a workbench my good friend turned me on to your book on workbenches. I was planning on having an overhang until I read your advise about building a workbench and not a table. So the entire front and rear surfaces; top, legs and bottom shelf are all in the same plane to clamp my work to. The addition of a sliding dead man was also something that I would have never thought of on my own. Thanks again for your advise.
Much like the dimensions of a bench’s tabletop, the weight capacity will similarly affect what size of projects you can work on with your bench. A common weight capacity sits between 220 to 250 pounds. While this is okay, it will limit some heavier projects. Ideally, you should shoot for 300 pounds, though some benches can offer 500 pounds of weight capacity or more.
The base needs to be as wide as the sum of width of the guide strip and the distance from the edge of the shoe, plus a bit extra, With my saw, the overhang is 3-1/2", so I made my guide strip 5-1/2" wide. The distance between from the edge of the shoe to the blade is about 4-1/2", so the base needs to be at least 10" wide. Since I was working with a 24" wide sheet, I just sliced it down the middle.
This bench suffers from no such limitations as it provides an incredibly solid and stable workspace, albeit in a somewhat stripped down version. In terms of performance, Sjobergs tops our list at providing 80 lbs of weight capacity. This is one of the more quantifiable measurements to determine the quality of a work bench’s craftsmanship. This is achieved by using thick pieces of European birch wood and working it without using lower end joints – like butt joints.