With the inner jaw fastened to the bench, I used the router to flush-trim the jaw to the benchtop, across the top and down the sides adjacent to the top (stopping short of the discontinuity between the top and the legs). I'd thought this would be the best way to match up the jaw against the top, but I'd not do it this way again. It was very difficult to hold the router tight against the face of the jaw, and the result was a surface that wasn't as even as I had hoped.
“Traditional woodworking using hand tools can offer a more satisfying relationship with the wood and the creative woodworking process. It’s quieter, cleaner and maybe even a little spiritual. It’s no surprise that many “”plugged-in”” woodworkers are returning to the roots of this treasured skill. Where some hand-tool books focus solely on the use of hand tools, Made By Hand takes you right to the bench and shows you how to start building furniture using these tools.
Be careful. Single 24x60" sheets of 3/4" MDF are pretty easy to lift. A doubled sheet is manageable. The countertop - 24x72" panel of 1-1/2" oak - weighs something over 100 pounds. It takes real care to lift safely. The joined top - 3" thick of oak and MDF - is past the range that can be lifted safely by one person. Don't try. Get a friend to help, or rig a block-and-tackle.
My advice? Don't do this. If you have jointer and a planer, use them. If you don't, seriously consider using dimensional lumber that has already been planed and sanded. If you are going to try to clean up construction lumber by hand, using a hand plane is a lot faster and more pleasant than using a belt sander. Except, of course, that to do a good job of planing a board you need a solid bench to hold the board, and you don't have a bench, yet.
Linseed oil sitting in a bowl, or spread on the surface of wood, is perfectly safe. But a linseed oil soaked rag provides a vastly increase surface area, so the oxidation happens faster, and the rag can provide insulation, trapping the heat. The increased temperature speeds up the oxidation even more, which raises the temperature even more, and the runaway feedback can quickly result in temperatures that will cause the rag to spontaneously burst into flame. This isn't one of those "do not drive car while sunscreen is in place" warnings. This is one of those "keep your finger off the trigger until you have the gun pointed at something you want to shoot" warnings. Rags soaked in linseed oil will catch fire, if you don't handle them properly, and they can do so far more quickly than you might think.
The bench would end up being about 5 feet long. I thought about cutting 5 feet out of my 8 feet long countertop and use the rest for a small support table. However, after a consideration, I decided to bypass the front vise altogether together with the overhang so my bench will be 4 feet long. This allows me to skip the MDF and just glue the two halves of the 8 feet board together.
Big Book of Scroll Saw Woodworking. This book is jammed packed with scroll saw projects. Sixty projects to be exact. Topics include working with patterns, choosing materials, and blade selection. The projects are from many contributing experts on scroll saw woodworking. You’ll learn to make puzzles, boxes, toys, baskets, intarsia, portraits. Projects range from beginner to advanced.
Ok, I’ve had my morning coffee and now it’s about time to get out to the shop to see what I can do to make that bench a little more pleasing to my eye. I like that Craftsman flair idea. That was my intent at the time I built it, too bad I got lazy and rushed the job. It’s not like I was going to make hundreds of benches for someone else and would never see it again. I should have taken the time to make it the way I wanted it to look. This could keep me entertained for awhile. I see major surgery in the forecast! Gotta plan it all out just right.
Having done all this, I'm not sure I'd do it this way again. It might well be faster to layout the positions with compass and straightedge directly onto the top. Either way, you'll want to use a scribe rather than a pencil. Scribe lines are hard to see, and impossible to photograph, but the scribe and compass points click into them, allowing a precision that pencils simply cannot match.
“With Hammer in Hand” by Charles F. Hummel (UP Virginia). Resurfacing like Brigadoon, the woodworking shop of the Dominy family was sealed up with the tools still on the benches and saws still sharp. Moved to the Winterthur Museum, the workshop is an open portal into village woodworking in early America. Hummel’s book takes it tool by tool, piece by piece, expanding our view with a true scholar/craftsman’s eye.
Time for Geometric Shapes – Neil Moledzki Tribute clock is a reproduction of a clock made by James Krenov. The sweeping curves and the impression we get of the clock weighing down the stand produces an organic and even animated feel to the piece. It should be noted that something that has an organic feel is not the same as having an organic shape. If we break the parts down on the clock, we can see it is made entirely of geometric shapes.
A better solution would have been to route a rabbet into the side, so that the added strip always had thickness. The way I did it means that the strip I glued in is very narrow, and hence very weak, at a certain point. In this case, that's not a problem, because it's going to be sitting under the countertop layer. I also noticed that because I had only clamped the strip down, and not into the edge, there was a noticeable glue gap where the strip butted up against the MDF. Again, in this application it isn't visible. But if I was doing something like this on the top of a table, I'd make sure to cut a clean rabbet, and to clamp both down and in.
Of course, few benches can be ideal, and this one does have some drawbacks. That being said, most of the disadvantages of this bench are minor annoyances rather than deal breakers. For instance, this bench does not include any kind of storage whatsoever. Though, it does have the option of adding numerous additional features like a storage area. Still, for the bench, you would expect a drawer at the very least, maybe a shelf below the main table area.