With a pencil and a protractor, divide the larger disc into 30-degree wedges to create 12 center lines for the bottle indents. Center and trace the smaller disc on top of the larger disc. Next, with a drill press, drill 3/8-in.-deep holes on the 12 center lines with the 1-7/8-in. Forstner bit, spacing them between the disc’s outer edge and the traced circle. Next, divide the smaller disc into 60-degree wedges and drill six more 3/8-in.-deep holes with the Forstner bit.
The hacksaw will often damage the last thread when it cuts. Running a nut off the end will fix this. You'll have to run the nut all the way down from the other end. This doesn't take long, if you chuck up the rod in your drill and let it do the work. Hold the rod vertically, with the drill pointing down, and just hold on to the nut enough to keep it from spinning.
@cahudson42 I bored the holes in my sandwich top with a 3/4" power auger bit with the drill in a portable drill guide that kept it vertical and in a way a bit like a plunge router. The guide screw of the auger was dead easy to centre over the laid out grid points. The holes are dead straight and clean sided. The auger bit was new which probably helped. As stated I have three rows from an end vise running the length of the front as well as from the front vise and holes in the front apron to support long pieces as well.
There are two books that I would consider highly influential in my personal woodworking path. Darrell Peart’s “Greene & Greene: Design Elements for the Workshop” (Linden) and “Adventures in Wood Finishing” by George Frank (Taunton). Peart’s book kicked off my fascination with all things Greene & Greene. Peart does a fantastic job of covering history as well as practical techniques.
Sjobergs’ woodworking benches are recognized all over the world for their durability, handy design and extra features that make these benches well worth the money. This Hobby Plus bench is the perfect fit for a woodworking enthusiast, especially since it is equipped with two vices and bench dogs. This could become your one and only woodworking station!
Skirting traditional woodworking – sometimes seemingly allergic to it – this book shows you things you didn’t think were possible with wood, and many things you wish you had thought of first. The variety of the finished pieces is wonderful and makes for a nice read. Including 89 artists in total, each brief section contains background information, inspirational thoughts and technical details on how each artist completes their work. Wood Art Today 2 covers furniture, turnings, boxes, sculptures and more. One of the things I like most about it is you can open it up to any page and start learning about a specific artist and the work they do. This one is a lot of fun.
Line is defined by two points and is long relative to its width; it can be thick, thin, vertical, diagonal, straight or curved. Lines are often used to define a space, draw attention to a particular area and guide the viewer's eyes around a piece. To critically examine line in your design, look at the relationship between the lines, including ones which may be created in the negative space. How do they align? Do they lead your eye around the piece or do they stop abruptly and create disorientation?
When the holes were complete, I flipped the legs and drilled the countersinks with a 1" Forstner bit. Trying to drill a countersink when the center was already drilled would be impossible with a spade bit or an auger, but Forstner bits are guided by their edges, not their center, so they can handle this job. On thing about Forstners, though -- they have a tendency to skitter around a bit when starting, before they bite. An easy fix for this is to drill a hole through a piece of ply, and to clamp that to your work, creating a jig that will prevent the bit from drilling in the wrong spot.
Thread the rods through one of the legs, then set the leg flat on the table. Insert dowels into the dowel holes. Place the matching stretchers into place. Put dowels into the dowel holes at the top end of the stretchers. Place the other leg onto the threaded rod and settle it down onto the dowels. You'll probably have another opportunity to whack away with your rubber mallet.
I’m building my second bench. I built the first years ago with wood from old machinery pallets – mostly oak and maple. Mortised the legs into the base, and pegged ’em with 1″ dowels. Of course, the legs warped a bit, but that made everything tighter and stronger. The top is 2″ thick Ash, one board cut in half and joined side to side. Wrapped a maple apron around the top, and I think I screwed the top from underneath to the leg braces. Solid. Over time, built a cabinet under for 3 drawers and a small cabinet door. Works for me.
Great advice. May I add #11?…if you’re left handed (like me), build a left handed bench. It sounds obvious, but when I made my bench, I had looked at all the pictures in my books, laid out plans for a nice, traditional bench, built it, then realized my front vise should have been on the other end (I have no tail vise). I plane from left to right, and the front vise is always in the way.
Cut the 6-1/2-in. x 3-in. lid from the leftover board, and slice the remaining piece into 1/4-in.-thick pieces for the sides and end of the box. Glue them around the plywood floor. Cut a rabbet on three sides of the lid so it fits snugly on the box and drill a 5/8-in. hole for a finger pull. Then just add a finish and you’ve got a beautiful, useful gift. If you don’t have time to make a gift this year, consider offering to do something for the person. You could offer to sharpen their knives! Here’s how.
Linseed oil sitting in a bowl, or spread on the surface of wood, is perfectly safe. But a linseed oil soaked rag provides a vastly increase surface area, so the oxidation happens faster, and the rag can provide insulation, trapping the heat. The increased temperature speeds up the oxidation even more, which raises the temperature even more, and the runaway feedback can quickly result in temperatures that will cause the rag to spontaneously burst into flame. This isn't one of those "do not drive car while sunscreen is in place" warnings. This is one of those "keep your finger off the trigger until you have the gun pointed at something you want to shoot" warnings. Rags soaked in linseed oil will catch fire, if you don't handle them properly, and they can do so far more quickly than you might think.
Once you start spreading glue, you have maybe five minutes to get the two panels mated, aligned, and clamped together. So make sure you have everything on-hand, and you're not gong to be interrupted. Start squeezing out the glue on one MDF panel, and spreading it around in a thin, even coating, making sure you leave no bare areas. Then do the same to the other MDF panel. Then pick up the bottom panel and flip it over onto the upper panel. Slide it around some to make sure the glue is spread evenly, then line up one corner and drive in a screw. Line up the opposite corner and drive in a screw there. Clamp all four corners to your flat surface, then start driving the rest of the screws, in a spiral pattern from the center.
Before joining the top to the base, loosen the bolts and screws on the lower stretchers to create a little play in the leg posts. Align the top notches with the leg posts and tap the top into place with a hammer and piece of scrap wood, working evenly around the table until all leg posts are level with the tabletop. Tighten the lower stretchers and you’re done. A hefty thanks to Doug Merrill for this weighty idea.
The wide variety of landmark furniture pieces, no matter the style, is what makes this book so visually stunning. That, and the fact that all of the 84 pieces that comprise the collection are beautifully photographed and a short description about each maker and piece is included. Many of the great makers from the last 100 years are covered – Sam Maloof, Wendell Castle, Tage Frid, George Nakashima – as well as many lesser known makers. If you read this book one hundred years from now, I’m sure it would be as thought provoking as it is today. These are 84 great pieces, and this is one great book.
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Time for Geometric Shapes – Neil Moledzki Tribute clock is a reproduction of a clock made by James Krenov. The sweeping curves and the impression we get of the clock weighing down the stand produces an organic and even animated feel to the piece. It should be noted that something that has an organic feel is not the same as having an organic shape. If we break the parts down on the clock, we can see it is made entirely of geometric shapes.
The holes we want to mark are the holes through which the threaded rod connecting the two legs will run. This threaded rod will run through the 3/8" groove along the bottom of the short stretchers,. The hole for the upper stretcher has to be positioned so that when the rod is running through this groove, the top of the short stretcher is even with the top of the legs. The most precise way I've found for marking the position of this hole is to use a dowel center. Fit the dowel center into the bottom groove, line up the stretcher, and bang on the end with a rubber mallet. The dowel center will leave a mark indicating the center of the hole.
With the shelf secure, get a couple of friends to come help, and stand the bench on its feet. I said earlier moving the top by yourself is dangerous. Trying to lift the entire bench is foolhardy. Of course, I already said I'm stubborn, so I did it myself by rigging a simple block-and-tackle using lightweight pulleys I got at the hardware store. (Not the lightest-weight pulleys, those are meant for flag poles and have a design load of something like 40 pounds. These had a design load of 420 pounds.)
Though still straightforward in design, this bench distinguishes itself from many of its competitors with the sheer wealth of storage options. It includes two drawers of equal size with an additional drawer of double size as well as a spacious cupboard. Altogether, this provides for more storage space and organization than any other workbench we reviewed. Of course, this bench also comes with many of the same advantages and disadvantages that you would expect to see on other models within this lineup.