Then I flipped the top and the base, lied up the base in the proper location relative to the top, I then positioned the front vise and the support MDF for the end vise, and marked the locations of the bolt holes. Then I flipped the base right side up, drilled small pilot holes from the bottom side where I had marked the locations, and then drilled shallow countersink holes from each side, then a through hole that matched the bolts. Finally I tried out the bolts and washers, and deepened the countersinks until the heads of the bolts were just below flush.
David Ellsworth has been refining his style for years and now, with his first book, you get to see exactly how the “grandfather” of turning does it. Offering more than just turning information, a number of chapters in this book discuss topics that non-turners will be interested in. Having said that, turning is the main focus here. Ellsworth speaks to what he knows best – an open bowl, a natural-edge bowl and the highlight of the book, a hollow vessel with an impossibly small opening. He also covers basics like sharpening, design, finishing and more. One chapter even details the stresses that turning puts on the human body and how to get the most from this overlooked “tool”. A crucial read for a wood-turner and an enlightening read for a woodworker.
Regardless of which type of screw you use, you'll need to flip the panel and use a countersink drill to on all of the exit holes. Drilling MDF leaves bumps, the countersink bit will remove them, and will create a little bit of space for material drawn up by the screw from the second sheet of MDF. You want to remove anything that might keep the two panels from mating up flat. I set a block plane to a very shallow bite and ran it over what was left of the bumps and over the edges. The edges of MDF can be bulged by by sawing or just by handling, and you want to knock that down.
New information on composite materials, adhesives, and finishes brings this book into the 21st century, while more than 300 photographs bring important visual information to life. This edition covers the nature of wood and its properties, the basics of wood technology, and the woodworker’s raw materials. Understanding Wood was written for woodworkers by a scientist with a love of woodworking. It will be sought after by craftsmen and collectors alike.”
I just got this book a few days ago, and I've had a hard time putting it down. There are lots of full-color pictures, with thorough descriptions of almost every aspect of woodworking. I've already learned a lot about different types of wood, how to make several kinds of cuts with several kinds of tools (including suggestions for what to do even though I don't have a large selection of power tools), and have some projects picked out to start as soon as I can get the lumber! It is a very thorough book, unlike several others I looked through at my local bookstore. I would highly recommend it to anyone who's interested in woodworking! It is both fun and informative. Almost half of this substantial book is general background information and instruction, including a detailed glossary, and the rest is a good selection of detailed, well-illustrated plans.
Planing up some beautiful walnut for a charcuterie board this afternoon. I’ve been getting a lot of requests for some videos with tool-specific demos, and first on the list is how to properly sharpen and tune a handplane for efficient use. I’ll cover everything from what stones to buy to which jigs you need/don’t need. What other questions would you like to see get answered? #woodworking #handtools #shareknowledge #sharpening #buildlikeagirl #preservetradition
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Cabinetmaking at the highest level is an art, a discipline, a philosophy–even a way of life–in addition to being a useful craft. In this book one of the greatest living cabinetmakers reflects on the deeper meanings of his craft and explains for less accomplished workers how the right attitudes toward materials, tools, and time can increase the joys of this complex activity. Craftspeople in every medium will be inspired by this account of getting started and developing habits that lessen the difficulties of a complex craft.
2 - use a plunge router with a bottom bearing cuter bit such as this from rockler: http://www.rockler.com/product.cfm?page=25160&site=ROCKLER .... I thought to use the short one as I plunge it directly downward in the centre of the hole until the bearing reaches within the tabletop hole. I suppose one could use a long one, but the stubbiness seemed more practical (the big bearing ensured accuracy?)
My bench is MY BENCH. In other words, it’s a thing of evolutionary beauty. I built the top 10 years before deciding on and designing the base. I spared no absurdity. It is supremely stout and the much maligned drawers are accessible from either side. The larger drawers have dust lids and can be extended to provide support for large workpieces or as a step for climbing on top of the bench. The top alone weighs more than most Roubos. So NYAH! Did I mention that I designed it to fit in with the Arts & Crafts vernacular? Who said you can’t build your bench to be furniture? Beautiful as well as useful shop furniture? Just sayin…
Cut off a 21-in.-long board for the shelves, rip it in the middle to make two shelves, and cut 45-degree bevels on the two long front edges with a router or table saw. Bevel the ends of the other board, cut dadoes, which are grooves cut into the wood with a router or a table saw with a dado blade, cross- wise (cut a dado on scrap and test-fit the shelves first!) and cut it into four narrower boards, two at 1-3/8 in. wide and two at 4 in.
The best thing about the toy chest is that it is very easy to build. All you need is the basic understanding of woodworking and a few tools to get started. You can also modify your kid’s toy chest in any way you want or build in a different design or color different from the one pictured above. You can try some other designs for your plan in the below-mentioned link.
Here's the great thing about woodworking... it really hasn't changed much over the last few decades, even centuries. Sure, there are new tools and technologies that make things come together faster, light-weight power tools that cause less fatigue, and safety improvement measures like that table saw that stops if you put your tongue on it. But the techniques are classic, and the purpose and design of hand tools are the same as they were for our grandparent's generation, and their grandparents before. All of which means - there's some staple, go-to techniques and joints and processes that every woodworker should know, and you don't have to make sure your sources are up-to-date before you seek out the best way to cut a mortise.
Texture is the surface quality of a material. Texture has great potential to connect the observer emotionally to the work, inviting the person to touch and explore it. On a chair, for example, the texture of fabric can tempt persons to sit in it or immediately reject it. Smooth surfaces reflect light and can appear shiny making a piece feel light. Heavily textured surfaces absorb light. When considering texture, look at it from all angles and under different light conditions to see the full impact of its surface. To help determine scale with texture, the guidelines under pattern and proportion can also be followed.
When this book showed up at my studio I was very sceptical. Yet another “book of everything”? But after spending only five minutes skimming through it, I learned about a couple of storage ideas my shop needed, some cool new jigs that would come in handy and a few tricks to make my time in the shop more enjoyable and productive. There will be hundreds of ideas in here you will have no interest in whatsoever, but that’s all right … there are over 650 ideas in total, so some are sure to tickle your fancy.
The Rockler Woodworking and Hardware free catalog features over 140 pages of our best products mailed directly to your door. You should receive your catalog in 1 to 2 weeks, depending on your location. In the meantime, you'll find all of the products in our catalogs here on our website. Just choose one of the department links on your left, or enter a keyword search.
For the most part, furniture restorers/refinishers/conservators in the United States lack the necessary hand-tool skills to do proper wood repairs. But avid readers of Popular Woodworking Magazine do possess the skills. Like me in the 1970s, you just need instruction on how to go about it. These books provide this. They greatly influenced the techniques I use in my shop, and many are shown in the “Repairing Furniture” video/DVD I made for Taunton.
Projects to build on. Korn's book includes basic projects that you can put your own spin on. This Shaker footstool was inspired by one of the projects in his book. The last side-table project in his book (pictured) has the same pedigree as these two other FW projects: Tim Rousseau's small cherry cabinet and Stephen Hammer's small stand with coopered panels.
The last thing is to semi-permanently attach the bolts for the vises. Given the amount of work necessary to get to the bolt heads, once the top is joined, I had intended to tighten them up so they wouldn't spin, and lock them that way with blue Loctite. (That's the strongest non-permanent grade.) That didn't work. What I found was that the bottoms of the countersinks weren't quite flat, and when I tightened the nuts down that far, the ends of the bolts would be pulled far enough out of alignment that the vise bases would no longer fit. In order for the vises to fit over the bolts, I had to leave the nuts loose enough that the bolts had a bit of wiggle - which meant that they were almost loose enough for the bolts to spin. So I put Loctite on the nuts, to keep them from unscrewing, and filled the countersinks with Liquid Nails, in hopes of keeping the bolts from spinning. I considered using epoxy, or a metal-epoxy mix like JB Weld, but I didn't have enough of either on hand. It seems to be working for now, though the real test won't be until I have to take the vises off.
I marked out the one hole location, drilled a shallow 1/16" hole into the top. I then put a 1/16" bit through the hole in my template and into the hole I had just drilled. I lined up the template, and drilled a second hole, then put another bit through that. From then on, I worked entirely from the template. With two bits through the holes pinning the template in place, the other holes in the template would be precisely located (or so the theory goes) on a 4x4" grid.
The edges of MDF are fragile, easily crushed or torn. MDF is also notorious for absorbing water through these edges, causing the panels to swell. In Sam Allen's original design, he edged the MDF with 1/4" hardboard. This edging is one of the complexities that Asa Christiana left out in his simplified design. I think this was a mistake. MDF really needs some sort of protection, especially on the edges.
I’ve built workbenches with more than 100 students. In every class, there’s one guy who wants to put a vise on every corner of the bench. Not because it’s a partner’s bench for two people. Just because he wants it that way. While I support your freedom to choose, I also don’t want to spend two weeks installing complex tail-vise hardware on your bench when we could be building furniture instead.