Working on one side at a time, glue and nail the side to the back. Apply glue and drive three 1-5/8-in. nails into each shelf, attach the other side and nail those shelves into place to secure them. Clamps are helpful to hold the unit together while you’re driving nails. Center the top piece, leaving a 2-in. overhang on both sides, and glue and nail it into place. Paint or stain the unit and then drill pilot holes into the top face of each side of the unit and screw in the hooks to hold your ironing board. Mount the shelf on drywall using screw-in wall anchors.
Then I flipped the top and the base, lied up the base in the proper location relative to the top, I then positioned the front vise and the support MDF for the end vise, and marked the locations of the bolt holes. Then I flipped the base right side up, drilled small pilot holes from the bottom side where I had marked the locations, and then drilled shallow countersink holes from each side, then a through hole that matched the bolts. Finally I tried out the bolts and washers, and deepened the countersinks until the heads of the bolts were just below flush.
Thanks Chris! I found this page while looking for a link to your e-mail address. I recently finished your erudite volumes on workbench design, and am about to embark on my own bench inspired by your take on the Holtzapffel design. As my vices and planer arrive, I’ve been agonizing over whether to use SYP or rough maple for the top. I don’t have a big budget, so all-maple is not an option. But after reading your ten tips here, I’ll stop agonizing — all SYP it is! This is, after all, my first of what I hope are at least several handmade benches. Your scholarship and craftsmanship are truly inspiring.
The Complete Manual of Woodworking A comprehensive book that covers tons of woodworking topics: woodworking design, hand tools, power tools, workshops, wood carving, joinery, finishing wood. You will also learn a lot about this natural resource we call wood. Filled with great photos, diagrams, and illustrations. If you want to branch out and explore other woodworking endeavors, you will enjoy owning this book.
The holes we want to mark are the holes through which the threaded rod connecting the two legs will run. This threaded rod will run through the 3/8" groove along the bottom of the short stretchers,. The hole for the upper stretcher has to be positioned so that when the rod is running through this groove, the top of the short stretcher is even with the top of the legs. The most precise way I've found for marking the position of this hole is to use a dowel center. Fit the dowel center into the bottom groove, line up the stretcher, and bang on the end with a rubber mallet. The dowel center will leave a mark indicating the center of the hole.
With more than 1,800 drawings, diagrams and photos, this authoritative guide encompasses the whole art and craft of woodworking. Designed to instruct and inspire every woodworker from the beginner to the most exacting expert, it has become a classic. It includes a discussion of all the principal hardwoods and softwoods, how to choose and use hand tools, detailed information on every woodworking technique–jointing, bonding, fastening, laminating, and much more.
When the shelf was full, we called the list done. The results of that debate is the list of books that follows (publishers listed are for the editions we own). It’s by no means a perfect list. It is a list that would probably change a bit if we had the debate again in a couple months. Some of these are classics, some are contemporary. But these are the books that are first in our hearts.
Editor’s note: In the September/October 2017 issue (which mails to subscribers on Aug. 1), we have an article from up-and-coming makers on the books that have influenced their work and woodworking philosophy. Below is a similar article we ran in June 2011, asking established makers what they felt were the most important woodworking books, plus we included our staff picks. I’ve linked to our store for the ones we carry, some of which are now available only as eBooks, and to those from Lost Art Press. For titles that are out of print, I recommend Bookfinder.com, or better yet, your local used bookstores. Or, ya know, the library.
Cut 15 top boards 5 ft. long and rip them to 3 in. wide with a table saw so the top will glue up flat without the typical rounded edges of 2x4s. For the leg slot, cut two of the top boards into three pieces: a 39-in. middle piece and two 7-in. end pieces. Glue and screw the top together, one board at a time, with 3-in. deck screws, keeping the ripped edge facing up and level with the adjoining boards. Use a corded drill so there’s plenty of oomph to drive each screw below the surface. Note that the third glue-up from each end is where each leg notch is inserted. You can also create a nifty tool tray in the top by notching the three top pieces with a jigsaw. Clamp every 8 in. or so before driving in the 3-in.deck screws. Predrill the screw holes near the ends to prevent splitting. When you’re screwing on the 7-in. long 2x4s to create the leg slots, use a scrap piece of 2×4 as a spacer.
Pen Turner’s Workbook. If you’ve followed my blog for long, you already know that pen turning is my favorite woodworking hobby. Barry Gross is a superstar in the pen turning world, and his pens speak volumes on his craftsmanship and creativity. If you want to learn the basics of pen turning, or if you want to learn some advanced techniques, this book will not disappoint you. He takes you step-by-step through the pen making process, and the book’s photography is phenomenal.
Next is the shelf. Start with the 24x48" piece of MDF. Clamp this on top of the base, and pencil in the outside of the stretchers and the inside angle of the legs. Flip it over, pull out your trusty cutting guide, and cut it to width and to length. Cutting out the angles is simple, with a jig saw. It's not much work with a hand saw. If you took enough care with supporting blocks and stops, you could probably do it with a circular saw. Since I did have a jig saw, I used it.
Contrast is created when you have two or more related elements that are different. Contrast can be used to add visual interest, depth and to highlight a dominant element. It is also a way to unite a piece and often bestows energy to a design. If there are too many contrasts or the differences are too severe, there is risk they will not only compete for attention, but may also create unbalance, confuse the viewer and create optical illusions. To achieve success with contrast, ensure the differences are obvious enough, but without an overpowering presence. Each design element mentioned in this article can be manipulated to create contrast. Each of the images not only relate to the corresponding element but also exhibit contrast.
Luckily, we have also managed to find a detailed video tutorial of the Barn door project that illustrates the process of building a Barn door of your own. The steps and instructions in the video tutorial are different from the source links listed above. Actually, you can make different types of designs for your Barn door depending on which one you can afford easily and DIY on your own.
A couple nice qualities about this bench include the weight and vice capacities. The weight capacity of this bench is 330 pounds which is decent, though it will not wow you too much. The vice, on the other hand, provides a 7” capacity which is tied for the most on our list. That said, there is only a single vice, and it is not able to be repositioned. This can make things a bit frustrating for lefties as it is a right-handed configuration.