The end vise will have both jaws made out of 1-1/2" thick oak. The front vise has its moving jaw made of 1-1/2" oak, but uses the edge of the bench as its stationary jaw. So while for the end vise, if we mount it lower, we can make both the jaws deeper to compensate, for the front vise we cannot, so we want it mounted as close to the edge of the bench as possible.
Next is the shelf. Start with the 24x48" piece of MDF. Clamp this on top of the base, and pencil in the outside of the stretchers and the inside angle of the legs. Flip it over, pull out your trusty cutting guide, and cut it to width and to length. Cutting out the angles is simple, with a jig saw. It's not much work with a hand saw. If you took enough care with supporting blocks and stops, you could probably do it with a circular saw. Since I did have a jig saw, I used it.
Editor’s note: In the September/October 2017 issue (which mails to subscribers on Aug. 1), we have an article from up-and-coming makers on the books that have influenced their work and woodworking philosophy. Below is a similar article we ran in June 2011, asking established makers what they felt were the most important woodworking books, plus we included our staff picks. I’ve linked to our store for the ones we carry, some of which are now available only as eBooks, and to those from Lost Art Press. For titles that are out of print, I recommend Bookfinder.com, or better yet, your local used bookstores. Or, ya know, the library.
I'd intentionally made it oversize, intending to trim it flush. Trimming is a little more complicated than usual, because I needed to trim it flush on two faces. The end face extended a good 3/8", so I cut off most of the excess with a circular saw and the edge guide, then flipped the edge guide upside down to make a stable platform for the router. Aside from the use of the edge guide, flush trimming the edge face was unremarkable.
Chan’s desire for strong, lasting, easily repeated joints using power tools makes for a fun and educational read. He also has a strong interest in traditional Chinese furniture, and shows how some of those joints can be cut with power tools. This book will not only teach you how to machine about 100 useful joints, but will also open your eyes to using new, fun to make joints in upcoming projects. Chan assumes readers know how to use their machinery and power tools, so he focuses on the procedures required to produce the included joints.
I ended up making a number of practice cuts. The first revealed that I hadn't tightened the screws on the edge guide enough. The second revealed that the design of the edge guide provided very little support at the end of a board, because of the cut-out for the router bit. In the "Getting Started in Woodworking" video, they had screwed a piece of hardwood to the edge-guide, to provide a continuous -- and longer -- bearing surface. I may do that myself, some day, but I didn't have the materials at hand, so I clamped some 2x4 scrap to the end of each board, to provide a continuous bearing surface past the ends. The two grooves in the long stretchers and the side groove in the short stretchers have identical layout. I made practice cuts in scrap until I had the edge guide set correctly, then I cut them all with that one setting. The bottom groove of the short stretchers uses a different setup, so it was back to the scrap, before cutting them.
“The Complete Guide to Woodworking features detailed plans for 40 stunning projects for woodworkers of all levels, plus more than 1,200 step-by-step illustrations. It also includes expert information on setting up a workshop, safety, how to use and look after tools, and much more. For beginners and experienced woodworkers alike, this is the ultimate step-by-step guide.
Even in today’s world of electric machinery, when most people were asked to name a woodworking tool, planes and scrapers would probably be at the top of the list. They are as useful now as they were years ago but, because of their electrified cousins, they are often overlooked in favour of a faster option. In this comprehensive book, John English explains what each type of plane is for, how to set it up for optimal performance and how to use it. The text is thorough and the photos are informative. All in all, this is a good read for a beginning or intermediate woodworker. Or a woodworker who simply never gave hand planes and scrapers a fair shake.
Tools: I am inspired by tools, whether the tool is a good chef’s knife, a watercolor paintbrush or a lowly marking gauge. I find 18th-century tools particularly beautiful and elegant in their simplicity. To openly admit I am inspired by my tools makes me somewhat of a kook. But here, amongst friends, I suspect I am not alone. I’ve copied many tools in these books and sought tools that resembled these and been a happier person for it.
All-in-all, the Windsor Design workbench is a nice companion, especially if your budget is limited. It is not as deeply designed and perfected as the other two benches, as there is only one vice, the bench dog holes are drilled through the surface (allowing debris to fall to the top drawers) and the drawers can be a little flimsy if you are not using glue for assembling it, but for the price they offer, there are plenty of perks.
Woodworking Workbenches are available in a variety of styles. Open Style Wood Workbenches feature a large work surface and a lower shelf. 2-1/4" thick maple top with maple plywood lower shelf. Open Style Wood Workbenches are available as a 2-station unit (28"W) or a 4-station unit (54"W). Open Style Auxiliary Workbenches are used for placement against walls. Shelf features a rear curb to keep contents in place. Solid maple top features angle iron front edge. Plywood shelf is open for maximum functionality. Solid maple legs. Environmentally-friendly UV finish. Units measure 24"D and are available in several lengths and heights. Mitre Box Benches ensure wood pieces are kept flat while mitres are cut. Bench is made using solid maple unit with environmentally-friendly UV finish. Holds a mitre saw up to 26"W and provides a 24" square work surface on both sides. Mitre Box Benches measure 33-3/4"H. Sheet Metal Workbenches are made with a 2-1/4" thick maple top and is protected on two long edges with 2" x 2" angle iron. Solid maple legs and stringers. Plywood shelves are designed to provide open storage of 30" metal sheets. Measures 40"D x 32"H and available in widths of 60" or 96".
Of all the machines in a workshop, we think two deserve their own books, not just because they possess the greatest potential, but when used incorrectly, are most likely to bite back. Bill Hylton and Fred Matlack’s Woodworking with the Router comes close to being the Router Bible. This tome provides an excellent overview of routers and bits while also explaining how to build and use jigs for router tables and handheld routing. Similarly, Paul Anthony’s Complete Illustrated Guide to Tablesaws gives entry-level and experienced woodworkers the information they need to safely use this workshop workhorse and accomplish more with their saws. Both books have excellent photos and great illustrations.
With my second attempt at edge guides, I made the other rough-cut. On this, the edge guide worked fine, but the end of the cuts revealed that the saw blade wasn't quite square. So I adjusted the blade, clamped all four legs together, and made what would be the first final cut, if it came out clean enough. It didn't. I'd let the saw drift a bit away from the guide edge. So I adjusted the saw, moving the guide back half an inch, and tried again. the rough-cut parts were a couple of inches longer than they needed to be, so I had room to work with,. It's only the final cut at the other end that you only have one chance at.
Ernest Joyce, Revised & Expanded by Alan Peters, Technical Consultant, Patrick Spielman It’s been the number-one book on the subject for most of the 20th century; the encyclopedia with the latest information on the tools, techniques, and processes. This thorough…edition introduces furniture construction, design, and restoration. Choice color photographs accent…abundant black-and-white photographs and drawings…an invaluable reference
Luckily, we have also managed to find a detailed video tutorial of the Barn door project that illustrates the process of building a Barn door of your own. The steps and instructions in the video tutorial are different from the source links listed above. Actually, you can make different types of designs for your Barn door depending on which one you can afford easily and DIY on your own.
I am surprised the the Hand and Eye combo by Tolpin didn’t make anyone’s list. I have also really found Chris Schwartz’s Anarchist’s design book very useful. Everything else that I really like is already in here somewhere; Moxon, Roubo, Estonia, Peart. The beginners book by Wearing is excellent, and I have taken to giving it to Eagle scouts at their Eagle Courts of Honor of late. (with an inscription about taking the raw stuff of life and developing the skills and tools to make from it what you need…); cheesy, I know, but it is a really good book to start folks off with.
One quality about this bench that is definitely lacking is space – both tabletop and storage. The Olympia Tools does provide an adequate shelf, but it does not come with any drawers, nor does it offer the option of adding them later. The table top is the smallest we saw at 50” long and 2’ wide, though the width is actually better than most of the other table we reviewed. Still, a significant chunk of that width is occupied by a trough. This trough is designed to hold smaller workpieces to keep them from falling or getting knocked over, but it removes about 6” of width from the tabletop.