The hits included Shop Tips, Woodworking: The Right Technique, Router Magic, Woodworker’s Problem Solver and the Woodworker’s Visual Handbook. Each of those books sold more than 100,000 copies because of the quality of the advice and projects. And the books still hold up well, as you can see if you view buyers’ comments on sites like Amazon, where most of the titles consistently receive 5-star ratings.
Mine is similar but a bit more robust. The top is a sandwich, two 18mm sheets of WBP ply with an 18mm mdf filling. The legs are mortise and tenoned together, the ends glued and pegged, the stretchers are joined with long bolts so it comes apart. I stiffened it by adding a very closely fitted cabinet underneath (it had to go in dead square) and it is now absolutely rock solid.
The decision to be made with respect to the end vise is whether the support plate should be mounted to on the inside or on the outside of the stretcher. Mounting the plate on the inside of the stretcher reduces the reach of the vise - it can't open as far, because the support plate is back from the edge by a couple of inches. But mounting the plate on the outside of the stretcher means that we need to add some support structure for the inner jaw of the vise, which the legs would have provided if we'd mounted the plate on the inside.
Finding a toolbox for a mechanic, for his hand tools, is not a big challenge at all - there are dozens of the tool boxes available on the market, from huge roll-around shop cases to small metal boxes. Plumbers, electricians, and farmers are well served, too, with everything from pickup-truck storage to toolboxes and belts. But, if you are a shop-bound woodworker then the case changes. You get to need a tool box that suits the range and variety of hand tools that most woodworkers like to have. For those who deny making do with second best, there's only one solution, you’ve to build a wooden toolbox that should be designed expressly for a woodworking shop.
Aside from the privacy it offers, a latticework porch trellis is a perfect way to add major curb appeal to your home for $100 or less. The trellis shown here is made of cedar, but any decay-resistant wood like redwood, cypress or treated pine would also be a good option. Constructed with lap joints for a flat surface and an oval cutout for elegance, it’s a far upgrade from traditional premade garden lattice. As long as you have experience working a router, this project’s complexity lies mostly in the time it takes to cut and assemble. Get the instructions complete with detailed illustrations here.
Clamp the inner jaw of the end vise in position, leaving a little bit to trim off later, and then use the dowel and dowel center trick through the screw and guiide rod holes of the vise base plate to mark the position of the screw and guide rod holes in the jaw. Remove the jaw and drill 1-1/8" holes in the marked positions. I used the drill guide for most of the holes, and drilled freehand for the last bit. When you're starting a spade bit in a deep hole like this, start the drill very slowly, and the bit will move the drill into a perpendicular position. Start it too fast and the bit will bind and you'll damage the sides of the hole.
So drill the benchdog holes through the MDF layer. Begin by laying out their positions. You'll want these to be precise, so that the distances between the holes are consistent. The vises you are using will constrain your benchdog spacing. My front vise worked most naturally with two rows of holes four inches apart, my end vise with two pairs of rows, with four inches between the rows and eight inches between the pairs. Because of this, I decided on a 4" by 4" pattern.
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