Assemble the vises, for the final time. You'll not be taking them off again, so tighten everything down, and attach the endplate to the ends of the screw and guide rods. Then mark and drill benchdog holes in the outer jaws inline with the benchdog holes in the top. Generally, through-holes are preferred for benchdogs, so that they don't collect sawdust and gunk. With these vises, that isn't possible, there are screws and guide rods in the way. I drilled them just deep enough to hold a Veritas Bench Pony (their reduced-height benchdog), without it sinking to where I can't get a grip to remove it. Rockler sells some very inexpensive plastic benchdogs that can't be adjusted for height, and aren't as strong as metal or wooden dogs, that I intend to keep in the holes full-time, to keep sawdust from collecting in them.
The reason I'd cut out the rectangles in the vise support was that I'd intended to put a benchdog hole through each, and I wanted the thickness of the top to be the same for all of the benchdog holes. Where I messed up was in not cutting out the ends, between the bolt tabs. I'd intended to put a benchdog hole through there, as well, but I'd forgotten to cut out the segments prior to glue0up.
Put the countertop on the base, put the MDF on top of the countertop, and line up the marks you drew on each end of the MDF with the countertop below it. When you have it lined up, clamp things down, and route the edge of the MDF using a 1-1/2" or longer flush-trim bit, with the depth adjusted so the bearing rides on the countertop. I clamped a couple of scraps of doubled MDF at each end to give the router base something extra to ride on at the ends.
The original design had a height of 35-1/8". Their two-layer top was 1-1/2" thick, so their legs were 33-5/8" long. I want a height of 35", but I'm using a top that's 3" thick. My basement floor is anything but level, so I'm using levelers that are adjustable from 3/4" to 1-1/2". In other words, I want legs that are around 31-3/4" long. (If you're not using levelers, your legs need precise lengths. The levelers give about 3/4" of adjustment, so precision is less necessary.
Working on one side at a time, glue and nail the side to the back. Apply glue and drive three 1-5/8-in. nails into each shelf, attach the other side and nail those shelves into place to secure them. Clamps are helpful to hold the unit together while you’re driving nails. Center the top piece, leaving a 2-in. overhang on both sides, and glue and nail it into place. Paint or stain the unit and then drill pilot holes into the top face of each side of the unit and screw in the hooks to hold your ironing board. Mount the shelf on drywall using screw-in wall anchors.
Big Book of Scroll Saw Woodworking. This book is jammed packed with scroll saw projects. Sixty projects to be exact. Topics include working with patterns, choosing materials, and blade selection. The projects are from many contributing experts on scroll saw woodworking. You’ll learn to make puzzles, boxes, toys, baskets, intarsia, portraits. Projects range from beginner to advanced.
By posting on this site and forum, the poster grants to Canadian Woodworking Magazine/Website the unrestricted rights to use of the content of the post for any purpose, including, but not limited to, publishing the posted material, including images, in print or electronic form in a future issue or issues of Canadian Woodworking magazine or related Canadian Woodworking products, and to use the post for promotional purposes without further compensation, as well as the right to use the poster's name in a credit along with the post.
I clamped the top to the side of the base, as I had done before, so that the edge with the knot would be easy to work with. I mixed up some ordinary five-minute epoxy and added just a touch of black epoxy pigment. I applied this freely. After about twenty minutes I checked on it and found that in the deepest spot the void wasn't entirely filled, so I mixed up another batch and added more. After that had cured for a bit I eased the top to the floor and applied a coat of oil to the bottom side. I planned on attaching the base to the top the next day, and I wanted the bottom side oiled to keep it from absorbing moisture.
For those who would like to have the benefit of a woodworker’s extensive experience with hand tools, this is the book to own. Crammed with practical information, it is the next best thing to looking over a craftsman’s shoulder as he works with his tools, asking questions and getting straight answers in plain language, seeing how each tool is held and manipulated to get the best work out of it. From bit brace, chisel, and mallet to saws, specialized planes, drawknife, and spokeshave, Aldren Watson describes in detail the actions of the tools basic to good woodworking. All the procedures are explicitly illustrated with handsome line drawings, and an appendix gives plans and dimensions for making a workbench and other necessary pieces of shop equipment.”
I made my version of a Roubo bench over 20 years ago. According to the latest bench rules it is too tall, too wide, has too many vises (I use both sides of my bench and that might be a no no, not sure ), and has far too many holes. Did I mention that I have a double row of dog holes with a user made dual row wagon vise? I had no idea they were called a wagon vise back then. Being a tool maker and tinkerer at heart I just made a vise that I thought at the time was an original idea for the main side. Couple of dowels in a piece of wood straddling the two rows and I have a bench stop, or a different variation gives me a 3 point clamping system. If that isn’t bad enough it also has drawers on the bottom to store seldom used tools and supplies. Maybe if it had taken me a few weeks to drill all those holes and mount a few vises I would only have one vise and 8 holes too. I dunno
Colour Integration – Brian Newell creates a dynamic relationship between light and dark. Often, when contrast is employed, the focus is about the difference, but here Newell’s focus is about integrating the light and dark. This is achieved by using dark wood (Macassar Ebony), which also contains the same hue as the light wood (Pear), and by creating dark areas on the light wood from the negative space of the pierced carving and the pulls. (Photo by Yoshiaki Kato)
This book addresses a key dilemma of the beginning woodworker: how do you build good projects without the basic shop furnishings to get the job done? And, why struggle with makeshift workshop equipment when you can create your own? Now you have the guidance of an expert woodworker to help you build workshop basics that you will use for years to come.
Build this handy stool in one hour and park it in your closet. You can also use it as a step to reach the high shelf. All you need is a 4 x 4-ft. sheet of 3/4-in. plywood, wood glue and a handful of 8d finish nails. Cut the plywood pieces according to the illustration. Spread wood glue on the joints, then nail them together with 8d finish nails. First nail through the sides into the back. Then nail through the top into the sides and back. Finally, mark the location of the two shelves and nail through the sides into the shelves. Don’t have floor space to spare? Build these super simple wall-mounted shoe organizers instead!
Texture is the surface quality of a material. Texture has great potential to connect the observer emotionally to the work, inviting the person to touch and explore it. On a chair, for example, the texture of fabric can tempt persons to sit in it or immediately reject it. Smooth surfaces reflect light and can appear shiny making a piece feel light. Heavily textured surfaces absorb light. When considering texture, look at it from all angles and under different light conditions to see the full impact of its surface. To help determine scale with texture, the guidelines under pattern and proportion can also be followed.
6. The Complete Book of Woodworking by Tom Carpenter. Another great reference book you'll come back to again and again. The latter half contains a bunch of projects you may or may not end up making (I bet you won't) but the details covered in the first half are as good as any overview-style book I've come across. When I want to make sure my process is up to snuff when I'm working on a ManMade post, this is the one I check first.