If you remember, when drilling the MDF I finished the holes from the other side using a Forstner bit. It made for a clean hole, but the positioning wasn't as precise as I really wanted. So for this, I decided to clamp a length of scrap MDF to the back side, and to drill straight through. My Forstner bits were too short, so I bought an extender. And then I found that the spade bits I was using gave a cleaner exit hole. Whooda thunk?
The bench I will be describing differs from both of these in a couple of areas, the most significant of which is the top. Allen's top was made from three layers of 3/4" medium density fiberboard (MDF), topped and edged with 1/4" hardboard. Christiana's top was just two layers of 3/4" MDF. My top is two layers of 3/4" MDF edged with 1/2" oak and topped by a 1-1/2" thick edge-glued oak Ikea countertop. My top is more expensive in both time and money than either Christiana's or Allen's. If you're looking to build something fast and cheap, I'd recommend Allen's approach over Christiana's. The hardboard significantly increases the durability of the top.
1. Cabinet Making and Millwork by John L. Feirer. I read this book cover to cover when I first got into woodworking, and its still my number one reference book when researching a project or technique. I believe it was intended as a textbook for a high school shop class, so it's laid out in great 101 style. It includes descriptions of everything from how sandpaper is made to best practices for shop math, and provides details for both hand and power tools.
Remember those fire safety tips you used to get in grade school, about the dangers of oily rags? It was linseed oil they were talking about. All oily rags are dangerously flammable. Linseed oil will self-combust. Linseed oil doesn't evaporate, it oxidizes. The oxidization generates heat, and the increased temperature increases the rate of oxidation.
The Complete Manual of Woodworking A comprehensive book that covers tons of woodworking topics: woodworking design, hand tools, power tools, workshops, wood carving, joinery, finishing wood. You will also learn a lot about this natural resource we call wood. Filled with great photos, diagrams, and illustrations. If you want to branch out and explore other woodworking endeavors, you will enjoy owning this book.
I’ve built workbenches with more than 100 students. In every class, there’s one guy who wants to put a vise on every corner of the bench. Not because it’s a partner’s bench for two people. Just because he wants it that way. While I support your freedom to choose, I also don’t want to spend two weeks installing complex tail-vise hardware on your bench when we could be building furniture instead.
With my second attempt at edge guides, I made the other rough-cut. On this, the edge guide worked fine, but the end of the cuts revealed that the saw blade wasn't quite square. So I adjusted the blade, clamped all four legs together, and made what would be the first final cut, if it came out clean enough. It didn't. I'd let the saw drift a bit away from the guide edge. So I adjusted the saw, moving the guide back half an inch, and tried again. the rough-cut parts were a couple of inches longer than they needed to be, so I had room to work with,. It's only the final cut at the other end that you only have one chance at.
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The jaw for the front vise needed to be 10" long - to span the distance from the leg to the end of the top, 1-1/2" thick - to allow for benchdog holes to be drilled in it, and 5" tall. The end vise was mounted 3/4" lower than the front vise, and the screw and guide rods were thicker, so its jaws needed to be at least 6-1/2" tall. Again, they needed to be 1-1/2" thick to allow for benchdog holes, and 23" long to span the width of the bench.
Having swing in your own home, yard or garden can be so de-stressing and be relaxing a thing to enjoy, that doesn’t matter you have a big yard or patio, or vacant porch. Kids will surely fall in love with this swing porch and love playing on a breezy day. Even, adults also do relax and enjoy a quite morning coffee, or just being embraced by the sun in the swing.
In ancient times, the woodworker’s bench consisted of a plank or split log with four splayed legs. Descendants of those benches are manufactured today, usually with a top of hardwood slabs glued together. The norm nowadays is four straight legs supporting the bulk above, often with braces and a shelf below. Despite the improvements, the linkage to Greek and Roman antecedents is still evident.
The base needs to be as wide as the sum of width of the guide strip and the distance from the edge of the shoe, plus a bit extra, With my saw, the overhang is 3-1/2", so I made my guide strip 5-1/2" wide. The distance between from the edge of the shoe to the blade is about 4-1/2", so the base needs to be at least 10" wide. Since I was working with a 24" wide sheet, I just sliced it down the middle.
I decided to make my own top out of white ash because I had access to a planer and jointer at my local college where I was taking an intro woodworking class. Trim and vice jaws are white ash as well. Everything else is built pretty much as jdege describes. A plunge router with a 3/4" spiral up bit really made quick work of the dog holes. Finished with Danish oil.
Build your own platform bed frame at your home by following the source linked tutorial given above. The source link also includes more pictures that can help you to build a better bed frame. You can see a step by step set of instructions and guidelines to follow with real life pictures, as well as you can download a PDF file detailing the list of materials and tools you’ll need, know about the length of every board, and most importantly color-coded illustrations of the building process.
My bench is MY BENCH. In other words, it’s a thing of evolutionary beauty. I built the top 10 years before deciding on and designing the base. I spared no absurdity. It is supremely stout and the much maligned drawers are accessible from either side. The larger drawers have dust lids and can be extended to provide support for large workpieces or as a step for climbing on top of the bench. The top alone weighs more than most Roubos. So NYAH! Did I mention that I designed it to fit in with the Arts & Crafts vernacular? Who said you can’t build your bench to be furniture? Beautiful as well as useful shop furniture? Just sayin…
Furnishing and decorating your patio is not an easy task – but then again, it has to be done! Your patio is obviously one of the most important rooms in your home, as you can easily turn it into your little piece of Heaven, your “safe spot” in your home where you can retreat whenever you want to ignore the world and just spend some time alone all by yourself.
You are absolutely right on your advise. When I was agonizing over how to build a workbench my good friend turned me on to your book on workbenches. I was planning on having an overhang until I read your advise about building a workbench and not a table. So the entire front and rear surfaces; top, legs and bottom shelf are all in the same plane to clamp my work to. The addition of a sliding dead man was also something that I would have never thought of on my own. Thanks again for your advise.
Permanent or Portable? This is a distinction that decides much about your bench choice: Is it to remain stationary or must it fold, roll, or otherwise make itself scarce between jobs? Large, heavy benches are more stable and, in general, more adaptable to different jobs (sometimes several at once). But the bigger the bench, the more hassle involved with stowing it.
The good news is that you don’t need a lot of shelf space to house a comprehensive collection of basic woodworking knowledge. Get started with Understanding Wood. In this comprehensive bible, professor Bruce Hoadley delves into the nature of wood and how its structure affects strength, workability, and other characteristics. He then shines a light on fundamentals like drying, machining, bending, joining, sanding, gluing, often accompanied by stunning macro photographs that zoom you in to the meat of the matter.
I decided to finish the top with a number of coats of Danish oil, followed by a coat of wax. I applied the first coat of oil in the usual manner, making sure to cover the edges, and down the holes. I applied a coat oil to the top side of the shelf, as well. Wipe it on, let it sit wet for half-an-hour, then rub it off. Wait a day or two, add a second coat, and then again for a third.
Olympia Tools is a bit of a lesser known manufacturer. While they offer a wide range of products for a variety of construction fields, they are definitely more of a budget option. That said, Olympia Tools is one of the few brands that manages to produce a reasonable quality at a low price which makes them a solid choice for customers looking to get the best bang for the fewest bucks.