For the router you'll need a a 3/8" straight bit, an edge guide, 1/4"- and 1/8"-radius roundover bits, and a flush-trim bit with at least a 1-1/2" cutting length. Bits of this size are available only for a 1/2" collet. Some routers are capable of using multiple collet sizes. I was fool enough to buy a router that only had a 1/4" collet. More on that, later.
Ok, I’ve had my morning coffee and now it’s about time to get out to the shop to see what I can do to make that bench a little more pleasing to my eye. I like that Craftsman flair idea. That was my intent at the time I built it, too bad I got lazy and rushed the job. It’s not like I was going to make hundreds of benches for someone else and would never see it again. I should have taken the time to make it the way I wanted it to look. This could keep me entertained for awhile. I see major surgery in the forecast! Gotta plan it all out just right.
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The reason I'd cut out the rectangles in the vise support was that I'd intended to put a benchdog hole through each, and I wanted the thickness of the top to be the same for all of the benchdog holes. Where I messed up was in not cutting out the ends, between the bolt tabs. I'd intended to put a benchdog hole through there, as well, but I'd forgotten to cut out the segments prior to glue0up.
Fast forward to adult me. I’m a full-blown city girl whose idea of crafting mostly consists of small handheld tasks (i.e. jewelry making, crocheting, colouring books, etc.). I’ve completely forgotten about how much woodworking was a part of my childhood and how beautiful the work of it can be. Then NBC came out with what (in my humble opinion) is one of the greatest television shows ever created. Making It is a traditional competition style reality show that showcases the work of different crafts people from around the United States. They specialize in everything from paper crafting to (you guessed it) woodworking. Oh and it’s hosted by these two fabulous goofballs.
Thread the rods through one of the legs, then set the leg flat on the table. Insert dowels into the dowel holes. Place the matching stretchers into place. Put dowels into the dowel holes at the top end of the stretchers. Place the other leg onto the threaded rod and settle it down onto the dowels. You'll probably have another opportunity to whack away with your rubber mallet.
I marked out the one hole location, drilled a shallow 1/16" hole into the top. I then put a 1/16" bit through the hole in my template and into the hole I had just drilled. I lined up the template, and drilled a second hole, then put another bit through that. From then on, I worked entirely from the template. With two bits through the holes pinning the template in place, the other holes in the template would be precisely located (or so the theory goes) on a 4x4" grid.
Once you start spreading glue, you have maybe five minutes to get the two panels mated, aligned, and clamped together. So make sure you have everything on-hand, and you're not gong to be interrupted. Start squeezing out the glue on one MDF panel, and spreading it around in a thin, even coating, making sure you leave no bare areas. Then do the same to the other MDF panel. Then pick up the bottom panel and flip it over onto the upper panel. Slide it around some to make sure the glue is spread evenly, then line up one corner and drive in a screw. Line up the opposite corner and drive in a screw there. Clamp all four corners to your flat surface, then start driving the rest of the screws, in a spiral pattern from the center.
The base needs to be as wide as the sum of width of the guide strip and the distance from the edge of the shoe, plus a bit extra, With my saw, the overhang is 3-1/2", so I made my guide strip 5-1/2" wide. The distance between from the edge of the shoe to the blade is about 4-1/2", so the base needs to be at least 10" wide. Since I was working with a 24" wide sheet, I just sliced it down the middle.
Woodworker’s Visual Handbook. This is a book for people like me, who can understand an idea faster if they see it than read about it. Woodworker’s Visual Handbook has more than 1,300 illustrations and 430 pages of advice that visually explain such issues as how to install smooth-sliding drawers in frame-and-panel cabinets, how to lay out a complicated project and cut the joints, and the pros and cons of working with more than 60 species of wood (a topic on which author Jon Arno was an expert). There’s even a section on furniture styles, another topic Jon knew well.
After you have all the holes clean, set things up for your glue-up. You want everything on-hand before you start - drill, driver bit, glue, roller or whatever you're going to spread the glue with, and four clamps for the corners. You'll need a flat surface to do the glue-up on - I used my hollow core door on top my bench base - and another somewhat-flat surface to put the other panel on. My folding table was still holding my oak countertop, which makes a great flat surface, but I want to make sure I didn't drip glue on it so I covered it with some painters plastic that was left over from the last bedroom we painted.
I find furniture takes on new meaning when separated from the sterility of an art museum (such as the Philadelphia Museum of Art’s American Wing. Maybe that’s why I prefer the museum’s period rooms). Jeffrey P. Greene’s book is perhaps my favorite of recent period woodworking texts for its ambition and helpful exploded diagrams of furniture in its appendix.
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Another comprehensive book by Taunton Press, Wood Flooring is extremely informative, not to mention visually compelling. From subfloors to finishing, and everything in between, you can be sure this is the only book you will ever need on the subject. My favourite chapter was on inlays and curves: using jigs and templates to add circular inlays to a floor, laying out and installing laminated curves, even working with stone and metal inlays … there’s a lot to learn in that one chapter alone. Much of it could be adapted to making furniture. If you want to lay a basic wood floor this book will help you add lasting value and beauty to your home. If you’re looking to one-up your super handy DIY brother-in-law, you can start here too.
A better solution would have been to route a rabbet into the side, so that the added strip always had thickness. The way I did it means that the strip I glued in is very narrow, and hence very weak, at a certain point. In this case, that's not a problem, because it's going to be sitting under the countertop layer. I also noticed that because I had only clamped the strip down, and not into the edge, there was a noticeable glue gap where the strip butted up against the MDF. Again, in this application it isn't visible. But if I was doing something like this on the top of a table, I'd make sure to cut a clean rabbet, and to clamp both down and in.
Furnishing and decorating your patio is not an easy task – but then again, it has to be done! Your patio is obviously one of the most important rooms in your home, as you can easily turn it into your little piece of Heaven, your “safe spot” in your home where you can retreat whenever you want to ignore the world and just spend some time alone all by yourself.
I'd decided on an oil-and-wax finish. Oil finishes are by no means the toughest. In fact, they're really rather pathetic, so far as protecting the wood goes. But they're easy to apply, and not even the toughest finish will stand up to the abuse that a workbench will suffer, so it's more important that it be easy to repair. Wax is usually used to add a high gloss. On a bench, it's there to keep glue from sticking.
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When you are gathering inspiration for barn door Plan, be sure to note the cost of the tools used in the plan. Barn door tools can often cost more than your actual door! But, there are many clever and affordable do it yourself tools options in the tutorials mentioned below! Let us explore some DIY Barn Door Tutorials. Just click on the blue text below and check some amazing fun Barn doors. They might be different from the one shown in above picture.
I mocked up the two scenarios, and determined that with the plate inside the stretcher the vise would have a reach of 8 inches, and with it outside the stretcher it would have a reach of 9 inches. I decided that 8 inches was enough, and that the extra inch wasn't worth the extra effort. With the end vise mounted like this, the right edge of the top would have no overhang.
Windsor Design is an interesting brand in that it is not actually its own company. Instead, Windsor Design is one of the in-house brands sold by Harbor Freight. While it may be a store brand, that should not dissuade you at all as Harbor Freight is known for selling some of the best products available for all fields of construction. Granted, this may not strictly be the best table available, but it does provide a solid mix of features to make it a good value.