I drilled from the mark. That way I could ensure that the hole was where it was supposed to be, on the side where the position was critical. I have two 3/8" bits -- a brad point bit that came with my doweling set, and a perfectly ordinary 3/8" twist bit. Brad-point bits are far more precise than twist bits -- they're more likely to start where you want them to, and they're more likely to stay straight. My problem is that my brad-point bit wasn't long enough to go through 3-1/2" of wood. So I started each hole with the brad-point bit, then finished it off with the twist bit. I clamped a piece of ply on the back, to reduce tear-out.
The Real Wood Bible I love to pull this book off my shelf from time to time and learn about different characteristics of a certain wood. What’s the wood used for? How easy is it to turn? Toxicity? It’s a very useful book with lots of great photos. Let’s say you have a piece of wood you need to identify. The photos are very crisp and defined so you can match a wood you possess to one found in the book.
With the inner jaw fastened to the bench, I used the router to flush-trim the jaw to the benchtop, across the top and down the sides adjacent to the top (stopping short of the discontinuity between the top and the legs). I'd thought this would be the best way to match up the jaw against the top, but I'd not do it this way again. It was very difficult to hold the router tight against the face of the jaw, and the result was a surface that wasn't as even as I had hoped.
If you decide upon construction lumber, you want kiln dry lumber. Green lumber will warp on you as it drys. Dig through the stacks and pick out the straightest, cleanest pieces. Generally, the boards that are sitting loose on the stack are those that other people left behind, as they sorted through looking for better. Be prepared to move them out of the way, and to dig down to the better stock. Be nice, though, and put everything back when you're done.
The space behind a door is a storage spot that’s often overlooked. Build a set of shallow shelves and mount it to the wall behind your laundry room door. The materials are inexpensive. Measure the distance between the door hinge and the wall and subtract an inch. This is the maximum depth of the shelves. We used 1x4s for the sides, top and shelves. Screw the sides to the top. Then screw three 1×2 hanging strips to the sides: one top and bottom and one centered. Nail metal shelf standards to the sides. Complete the shelves by nailing a 1×2 trim piece to the sides and top. The 1×2 dresses up the shelf unit and keeps the shelves from falling off the shelf clips.
Cut 15 top boards 5 ft. long and rip them to 3 in. wide with a table saw so the top will glue up flat without the typical rounded edges of 2x4s. For the leg slot, cut two of the top boards into three pieces: a 39-in. middle piece and two 7-in. end pieces. Glue and screw the top together, one board at a time, with 3-in. deck screws, keeping the ripped edge facing up and level with the adjoining boards. Use a corded drill so there’s plenty of oomph to drive each screw below the surface. Note that the third glue-up from each end is where each leg notch is inserted. You can also create a nifty tool tray in the top by notching the three top pieces with a jigsaw. Clamp every 8 in. or so before driving in the 3-in.deck screws. Predrill the screw holes near the ends to prevent splitting. When you’re screwing on the 7-in. long 2x4s to create the leg slots, use a scrap piece of 2×4 as a spacer.
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Using shelving in your room or kitchen is a great way to arrange and de-clutter space… I know, such ground-breaking term it is. Do not write me off yet, I just want to show you how you can build some clean floating corner shelving that appears to have no brackets. You can create them at no cost, and the hardest part of the plan is figuring out what you are going to put on these shelves when you are finished.
I’ve built workbenches with more than 100 students. In every class, there’s one guy who wants to put a vise on every corner of the bench. Not because it’s a partner’s bench for two people. Just because he wants it that way. While I support your freedom to choose, I also don’t want to spend two weeks installing complex tail-vise hardware on your bench when we could be building furniture instead.
Shape is critical to the ultimate success or failure of a piece of furniture. Knowing this, custom-furniture maker Lonnie Bird has taken the complex subject of shaping and in this book made it accessible to every woodworker. He guides the reader toward first visualizing, then drawing a shape, and then choosing the appropriate tool for creating it. Shaping techniques of all kinds are covered here — from the simplest ones to more complex bending and carving.”
For those who would like to have the benefit of a woodworker’s extensive experience with hand tools, this is the book to own. Crammed with practical information, it is the next best thing to looking over a craftsman’s shoulder as he works with his tools, asking questions and getting straight answers in plain language, seeing how each tool is held and manipulated to get the best work out of it. From bit brace, chisel, and mallet to saws, specialized planes, drawknife, and spokeshave, Aldren Watson describes in detail the actions of the tools basic to good woodworking. All the procedures are explicitly illustrated with handsome line drawings, and an appendix gives plans and dimensions for making a workbench and other necessary pieces of shop equipment.”
Of course, I, on the other hand, with my Ikea oak countertop, probable went overboard in the other direction. Since I needed to trim the countertop to width,I figured I'd take off a couple of 1/2" strips to use for edging the MDF. I clamped the countertop to my bench base, and used the long cutting guide. I'd asked around for advice on cutting this large a piece of oak, and was told to try a Freud Diablo 40-tooth blade in my circular saw. I found one at my local home center, at a reasonable price, and it worked very well.
Applying the oil is easy. Put on some vinyl gloves, pour some oil in a bowl, take a piece of clean cotton cloth the size of washcloth or smaller, dip it in the oil, and apply it to the wood. You want the wood to be wet., you're not trying to rub it in until it's dry. Apply oil to the entire surface, and then go over it looking for dry spots, applying more oil as needed. After fifteen minutes of keeping it wet, let it sit for another fifteen minutes. Then apply another coat of oil, and let it sit for another fifteen minutes.
Be careful. Single 24x60" sheets of 3/4" MDF are pretty easy to lift. A doubled sheet is manageable. The countertop - 24x72" panel of 1-1/2" oak - weighs something over 100 pounds. It takes real care to lift safely. The joined top - 3" thick of oak and MDF - is past the range that can be lifted safely by one person. Don't try. Get a friend to help, or rig a block-and-tackle.
David Ellsworth has been refining his style for years and now, with his first book, you get to see exactly how the “grandfather” of turning does it. Offering more than just turning information, a number of chapters in this book discuss topics that non-turners will be interested in. Having said that, turning is the main focus here. Ellsworth speaks to what he knows best – an open bowl, a natural-edge bowl and the highlight of the book, a hollow vessel with an impossibly small opening. He also covers basics like sharpening, design, finishing and more. One chapter even details the stresses that turning puts on the human body and how to get the most from this overlooked “tool”. A crucial read for a wood-turner and an enlightening read for a woodworker.
Working on one side at a time, glue and nail the side to the back. Apply glue and drive three 1-5/8-in. nails into each shelf, attach the other side and nail those shelves into place to secure them. Clamps are helpful to hold the unit together while you’re driving nails. Center the top piece, leaving a 2-in. overhang on both sides, and glue and nail it into place. Paint or stain the unit and then drill pilot holes into the top face of each side of the unit and screw in the hooks to hold your ironing board. Mount the shelf on drywall using screw-in wall anchors.
“Woodworking in Estonia” by A. Viires (National Technical Information Service). This is our share of the booty from the cultural exchanges of the Cold War years. The Soviets got models of our nuclear subs, and we got one of the best books on folk woodworking ever. Aside from showing how to make everything from wooden wheels to bentwood cheese boxes, this book is also an education in the way Eastern European history gets written. Imagine Eric Sloane dividing early American woodworking into feudal, capitalist and socialist periods!
This is a beautiful and inspiring book for anyone who wants to broaden their horizons when it comes to turning. Not a how-to book, it talks with over 30 world-renowned turners about their approach to the craft, and what keeps them motivated to push the boundaries and create exquisite pieces of art. You will learn more about the makers’ vision than how they produced their stunning works of art. I read every word of this book and studied every single photograph, and was completely enthralled the entire time. And I’m not even a turner! This book is for anyone serious about turning, or woodworking in general.
After you have all the holes clean, set things up for your glue-up. You want everything on-hand before you start - drill, driver bit, glue, roller or whatever you're going to spread the glue with, and four clamps for the corners. You'll need a flat surface to do the glue-up on - I used my hollow core door on top my bench base - and another somewhat-flat surface to put the other panel on. My folding table was still holding my oak countertop, which makes a great flat surface, but I want to make sure I didn't drip glue on it so I covered it with some painters plastic that was left over from the last bedroom we painted.
Pen Turner’s Workbook. If you’ve followed my blog for long, you already know that pen turning is my favorite woodworking hobby. Barry Gross is a superstar in the pen turning world, and his pens speak volumes on his craftsmanship and creativity. If you want to learn the basics of pen turning, or if you want to learn some advanced techniques, this book will not disappoint you. He takes you step-by-step through the pen making process, and the book’s photography is phenomenal.
When the shelf was full, we called the list done. The results of that debate is the list of books that follows (publishers listed are for the editions we own). It’s by no means a perfect list. It is a list that would probably change a bit if we had the debate again in a couple months. Some of these are classics, some are contemporary. But these are the books that are first in our hearts.
Ernest Joyce, Revised & Expanded by Alan Peters, Technical Consultant, Patrick Spielman It’s been the number-one book on the subject for most of the 20th century; the encyclopedia with the latest information on the tools, techniques, and processes. This thorough…edition introduces furniture construction, design, and restoration. Choice color photographs accent…abundant black-and-white photographs and drawings…an invaluable reference
For one, the bench itself is a good size. While its width as a tad short at just over 1 ½’, the length is a great 5’ long. Even better, this bench is made out of birch wood. Birchwood is similar to beech in that it is strong but soft enough to prevent inadvertent dulling of your tools. However, birch has a bit of an advantage over beech in that it is not a porous which makes staining on the Windsor Design a more worry-free affair.