This table top is also made from the hardest wood out of any manufacturer we reviewed: oak. In fairness, this can be both a blessing and a curse. The oak wood is extremely durable and noted for its lack of a porous nature. This means the top can withstand plenty of abuse from tool and workpieces. Moreover, you will not have to worry about liquids like lacquers and stains from being absorbed into the top. That said, the hard oak can also do a number on tool sharpness, dulling them prematurely if they are not carefully handled.
Regardless of which type of screw you use, you'll need to flip the panel and use a countersink drill to on all of the exit holes. Drilling MDF leaves bumps, the countersink bit will remove them, and will create a little bit of space for material drawn up by the screw from the second sheet of MDF. You want to remove anything that might keep the two panels from mating up flat. I set a block plane to a very shallow bite and ran it over what was left of the bumps and over the edges. The edges of MDF can be bulged by by sawing or just by handling, and you want to knock that down.
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I mocked up the two scenarios, and determined that with the plate inside the stretcher the vise would have a reach of 8 inches, and with it outside the stretcher it would have a reach of 9 inches. I decided that 8 inches was enough, and that the extra inch wasn't worth the extra effort. With the end vise mounted like this, the right edge of the top would have no overhang.
Drill four 5/8-in.-dia. 1/2-in.-deep holes on the large disc?inside the traced circle?then use 5/8-in. dowel centers to transfer the hole locations to the underside of the small disc. Drill four 1/2-in.-deep holes on the underside of the small disc and a 1/2-in.-deep hole in the center of the top for the dowel handle. Glue in the dowels to join the discs, and glue in the handle. We drilled a wood ball for a handle knob, but a screw-on ceramic knob also provides a comfortable, attractive grip.
The end vise will have both jaws made out of 1-1/2" thick oak. The front vise has its moving jaw made of 1-1/2" oak, but uses the edge of the bench as its stationary jaw. So while for the end vise, if we mount it lower, we can make both the jaws deeper to compensate, for the front vise we cannot, so we want it mounted as close to the edge of the bench as possible.
Over 1,400 color photos and drawings illustrate the methods, from simple butt joints to angled tenons and complex scarf joints. A project as simple as a box, for example, has a dozen ways to solve the joinery question. And, since many joints can be used interchangeably, Joinery leads you through making the right choice for your project based on the function of the piece, the time you have to work on it, your skill level, and your tooling.
Contrast is created when you have two or more related elements that are different. Contrast can be used to add visual interest, depth and to highlight a dominant element. It is also a way to unite a piece and often bestows energy to a design. If there are too many contrasts or the differences are too severe, there is risk they will not only compete for attention, but may also create unbalance, confuse the viewer and create optical illusions. To achieve success with contrast, ensure the differences are obvious enough, but without an overpowering presence. Each design element mentioned in this article can be manipulated to create contrast. Each of the images not only relate to the corresponding element but also exhibit contrast.
Of course, I, on the other hand, with my Ikea oak countertop, probable went overboard in the other direction. Since I needed to trim the countertop to width,I figured I'd take off a couple of 1/2" strips to use for edging the MDF. I clamped the countertop to my bench base, and used the long cutting guide. I'd asked around for advice on cutting this large a piece of oak, and was told to try a Freud Diablo 40-tooth blade in my circular saw. I found one at my local home center, at a reasonable price, and it worked very well.
First, we need to drill out the holes for the screws that will hold them together. While the two layers of MDF are glued, the countertop and the MDF will only be screwed. The oak countertop, like any natural wood product, will expand and contract with humidity changes. If it were glued to the MDF, the difference in expansion of the two layers would cause the countertop to buckle and curl.
After you have all the holes clean, set things up for your glue-up. You want everything on-hand before you start - drill, driver bit, glue, roller or whatever you're going to spread the glue with, and four clamps for the corners. You'll need a flat surface to do the glue-up on - I used my hollow core door on top my bench base - and another somewhat-flat surface to put the other panel on. My folding table was still holding my oak countertop, which makes a great flat surface, but I want to make sure I didn't drip glue on it so I covered it with some painters plastic that was left over from the last bedroom we painted.
David Ellsworth has been refining his style for years and now, with his first book, you get to see exactly how the “grandfather” of turning does it. Offering more than just turning information, a number of chapters in this book discuss topics that non-turners will be interested in. Having said that, turning is the main focus here. Ellsworth speaks to what he knows best – an open bowl, a natural-edge bowl and the highlight of the book, a hollow vessel with an impossibly small opening. He also covers basics like sharpening, design, finishing and more. One chapter even details the stresses that turning puts on the human body and how to get the most from this overlooked “tool”. A crucial read for a wood-turner and an enlightening read for a woodworker.
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Another aspect that might irk some buyers is the fact that the capacity of this bench is less than great outside of weight. The top’s surface area is a bit on the smaller end, though its length is more in line with larger models. The width though is less than two feet which can limit some projects. Similarly, the vice capacity is the second smallest on our list at 4 ½”, though this too can be modded with optional additions.