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“With Hammer in Hand” by Charles F. Hummel (UP Virginia). Resurfacing like Brigadoon, the woodworking shop of the Dominy family was sealed up with the tools still on the benches and saws still sharp. Moved to the Winterthur Museum, the workshop is an open portal into village woodworking in early America. Hummel’s book takes it tool by tool, piece by piece, expanding our view with a true scholar/craftsman’s eye.
I’ve built workbenches with more than 100 students. In every class, there’s one guy who wants to put a vise on every corner of the bench. Not because it’s a partner’s bench for two people. Just because he wants it that way. While I support your freedom to choose, I also don’t want to spend two weeks installing complex tail-vise hardware on your bench when we could be building furniture instead.
Olympia Tools is a bit of a lesser known manufacturer. While they offer a wide range of products for a variety of construction fields, they are definitely more of a budget option. That said, Olympia Tools is one of the few brands that manages to produce a reasonable quality at a low price which makes them a solid choice for customers looking to get the best bang for the fewest bucks.
I mocked up the two scenarios, and determined that with the plate inside the stretcher the vise would have a reach of 8 inches, and with it outside the stretcher it would have a reach of 9 inches. I decided that 8 inches was enough, and that the extra inch wasn't worth the extra effort. With the end vise mounted like this, the right edge of the top would have no overhang.
I really like this. I've been busy designing my own workbench to replace the ropey old thing I currently use. You've made me reconsider exactly what I need a bench for - I think I've been more than a little seduced by the idea of a beautiful hardwood bench when, if I'm honest, I don't need one. My cash would be better spend on timber for furniture projects that my family can enjoy rather than a wonderful workbench that I can only use on the weekends.
Lay a leg flat on your work surface, with the countersink side of the thru-holes down. Stick a piece of threaded rod in each hole. Take a stretcher that is marked to have one end adjoin the top of this leg, stick a dowel center in its dowel hole, line it up against the leg, using the threaded rod for positioning, You want the top of the stretcher to be even with the top of the leg, or just slightly above it. Give the end of the stretcher a whack with your rubber mallet. This will leave a mark indicating where the matching dowel hole in the leg needs to be drilled. Repeat with the lower stretcher than adjoins this leg. Then repeat for the other leg that will form this trestle, and the other ends of the two stretchers.
Begin by cutting off a 10-in. length of the board and setting it aside. Rip the remaining 38-in. board to 6 in. wide and cut five evenly spaced saw kerfs 5/8 in. deep along one face. Crosscut the slotted board into four 9-in. pieces and glue them into a block, being careful not to slop glue into the saw kerfs (you can clean them out with a knife before the glue dries). Saw a 15-degree angle on one end and screw the plywood piece under the angled end of the block.
Ok, I’ve had my morning coffee and now it’s about time to get out to the shop to see what I can do to make that bench a little more pleasing to my eye. I like that Craftsman flair idea. That was my intent at the time I built it, too bad I got lazy and rushed the job. It’s not like I was going to make hundreds of benches for someone else and would never see it again. I should have taken the time to make it the way I wanted it to look. This could keep me entertained for awhile. I see major surgery in the forecast! Gotta plan it all out just right.
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“The Complete Guide to Woodworking features detailed plans for 40 stunning projects for woodworkers of all levels, plus more than 1,200 step-by-step illustrations. It also includes expert information on setting up a workshop, safety, how to use and look after tools, and much more. For beginners and experienced woodworkers alike, this is the ultimate step-by-step guide.
To corral shelf-dwelling books or DVDs that like to wander, cut 3/4-in.-thick hardwood pieces into 6-in. x 6-in. squares. Use a band saw or jigsaw to cut a slot along one edge (with the grain) that’s a smidgen wider than the shelf thickness. Stop the notch 3/4 in. from the other edge. Finish the bookend and slide it on the shelf. Want to build the shelves, too? We’ve got complete plans for great-looking shelves here.
Chris I blame you for all these altars that are being built today and now you thinks we over thinks ’em–huh. You whipped the masses into a frenzy— now Woodworkers are trying to out pretty each other–out wood species each other –out Rube Goldberg each other. I made 2 benches in 30 years neither had a through dovetail but many were made on them and I have no idea but I would bet a dollar that neither weighed 280 pounds but they both had tons of wood on them. If you want the bench as a destination god bless but it was intended as a mean. Thats my rant I could be wrong
Assemble the vises, for the final time. You'll not be taking them off again, so tighten everything down, and attach the endplate to the ends of the screw and guide rods. Then mark and drill benchdog holes in the outer jaws inline with the benchdog holes in the top. Generally, through-holes are preferred for benchdogs, so that they don't collect sawdust and gunk. With these vises, that isn't possible, there are screws and guide rods in the way. I drilled them just deep enough to hold a Veritas Bench Pony (their reduced-height benchdog), without it sinking to where I can't get a grip to remove it. Rockler sells some very inexpensive plastic benchdogs that can't be adjusted for height, and aren't as strong as metal or wooden dogs, that I intend to keep in the holes full-time, to keep sawdust from collecting in them.
Professional woodworker Jim Tolpin offers solid instruction on the principles of measurement and proportion, walking you through every step of the woodworking process. From design and layout to developing a cutting list, his easy-to-follow style introduces a variety of tools (new and old) used to transfer measurements accurately to the wood. You’ll learn the best cutting techniques, how to prevent mistakes before they happen, and for those unavoidable mistakes, you’ll learn how to fix them so no one will know!
I decided to make my own top out of white ash because I had access to a planer and jointer at my local college where I was taking an intro woodworking class. Trim and vice jaws are white ash as well. Everything else is built pretty much as jdege describes. A plunge router with a 3/4" spiral up bit really made quick work of the dog holes. Finished with Danish oil.
This time I surprised one of my favorite dice games and took it outside. I made a set of wooden dice in just a few hours, and instead of sitting in the room and doing nothing, we are taking our dice game out into the yard. With this set of wooden dice, dice games are becoming our favorite backyard game. Check out the step by step tutorial below so you can make your own.
Remove the jaws and route the edges that you could not route while they were still attached. Then use a roundover bit on all of the corners except the inner edge of the inner jaw of the end vise. Give everything a lite sanding, and apply Danish oil to the inner surfaces of the jaws. (By "inner surfaces", I mean those surfaces that will not be accessible when the vises are assembled - the inner surface of the inner jaw, that bolts to the bench, and the outer surfaces of the outer jaws, that bolt to the vise plates.)
“Introducing a new woodworking series in the tradition of Tage Frid…a series filled with essential information required by woodworkers today. For the first time ever, all the techniques and processes necessary to craft beautiful things from wood have been compiled into three comprehensive volumes: The Complete Illustrated Guides. Highly visual and written by woodworking’s finest craftsmen, these three titles — Furniture & Cabinet Construction, Shaping Wood, and Joinery — will establish a new standard for shop reference books.
I drilled from the mark. That way I could ensure that the hole was where it was supposed to be, on the side where the position was critical. I have two 3/8" bits -- a brad point bit that came with my doweling set, and a perfectly ordinary 3/8" twist bit. Brad-point bits are far more precise than twist bits -- they're more likely to start where you want them to, and they're more likely to stay straight. My problem is that my brad-point bit wasn't long enough to go through 3-1/2" of wood. So I started each hole with the brad-point bit, then finished it off with the twist bit. I clamped a piece of ply on the back, to reduce tear-out.
Woodworking Workbenches are available in a variety of styles. Open Style Wood Workbenches feature a large work surface and a lower shelf. 2-1/4" thick maple top with maple plywood lower shelf. Open Style Wood Workbenches are available as a 2-station unit (28"W) or a 4-station unit (54"W). Open Style Auxiliary Workbenches are used for placement against walls. Shelf features a rear curb to keep contents in place. Solid maple top features angle iron front edge. Plywood shelf is open for maximum functionality. Solid maple legs. Environmentally-friendly UV finish. Units measure 24"D and are available in several lengths and heights. Mitre Box Benches ensure wood pieces are kept flat while mitres are cut. Bench is made using solid maple unit with environmentally-friendly UV finish. Holds a mitre saw up to 26"W and provides a 24" square work surface on both sides. Mitre Box Benches measure 33-3/4"H. Sheet Metal Workbenches are made with a 2-1/4" thick maple top and is protected on two long edges with 2" x 2" angle iron. Solid maple legs and stringers. Plywood shelves are designed to provide open storage of 30" metal sheets. Measures 40"D x 32"H and available in widths of 60" or 96".
For one, the bench itself is a good size. While its width as a tad short at just over 1 ½’, the length is a great 5’ long. Even better, this bench is made out of birch wood. Birchwood is similar to beech in that it is strong but soft enough to prevent inadvertent dulling of your tools. However, birch has a bit of an advantage over beech in that it is not a porous which makes staining on the Windsor Design a more worry-free affair.