Many kids have the natural desire to learn about tools and make wooden objects, but as adults it’s difficult to know where or how to start teaching. Kid Crafts Woodworking starts at the very beginning, with short sections on, among other things, the properties of wood, gluing and metal fasteners. Nothing long or boring, just the basics, for a kid-length attention span. With straightforward paragraphs and clear, simple photos, the book goes on to discuss the safe usage of basic tools. Then comes the fun part – the 21 projects. Easy-to-follow instructions will guide your child through the projects, but there’s no reason why you shouldn’t be there every step of the way. Just don’t get too eager and do all the work for them … it’s their project after all.
When you're working with linseed oil, never -- I mean NEVER -- leave used rags lying around. Hang them up outside, away from anything combustible, and where there's enough air circulation to keep them cool. Or put them in a bucket of water, and hang them outside later. If you're just setting a rag down for the moment, set it out flat, without folds, on something non-flammable. Hanging outside in the breeze, the oil in the rags won't retain heat while they oxidize. For the oil to completely oxidize can take in a couple of days, if it's warm, or more than a week, if it's cold and rainy. When fully oxidized, the oil will be solid and the rags will be stiff. At that point, they're safe, and can be thrown in the trash. Toss them in the trash before that, and you might as well say goodbye to your garage.
Woodworking Business is an informative, common-sense-based book that may answer many questions for the amateur woodworker who is considering going professional. This is not a gorgeous book. It doesn’t have glossy photos or beautiful graphic design. What it does offer is practical, down-to-earth tips while forcing you to consider the toughest question of all: Is running your own business right for you? Chapter topics include Setting Prices, Contracting Jobs, Getting Help and Everyday Lessons. Although it’s written from an American perspective, most of the information is pertinent to a Canadian reader.
There are two books that I would consider highly influential in my personal woodworking path. Darrell Peart’s “Greene & Greene: Design Elements for the Workshop” (Linden) and “Adventures in Wood Finishing” by George Frank (Taunton). Peart’s book kicked off my fascination with all things Greene & Greene. Peart does a fantastic job of covering history as well as practical techniques.
2. Bill Hylton's Power-Tool Joinery by Bill Hylton. From the editors of Popular Woodworking magazine, this is a go-to for setting up power tools for making joinery. Organized by joint type - rabbets, half-laps, dovetails, etc - it provides detailed instructions show you how to make each joint with every tool possible. I especially like the jigs and fixtures details that show you there's definitely more than one way to skin that cat.
I am surprised the the Hand and Eye combo by Tolpin didn’t make anyone’s list. I have also really found Chris Schwartz’s Anarchist’s design book very useful. Everything else that I really like is already in here somewhere; Moxon, Roubo, Estonia, Peart. The beginners book by Wearing is excellent, and I have taken to giving it to Eagle scouts at their Eagle Courts of Honor of late. (with an inscription about taking the raw stuff of life and developing the skills and tools to make from it what you need…); cheesy, I know, but it is a really good book to start folks off with.
For one, the bench itself is a good size. While its width as a tad short at just over 1 ½’, the length is a great 5’ long. Even better, this bench is made out of birch wood. Birchwood is similar to beech in that it is strong but soft enough to prevent inadvertent dulling of your tools. However, birch has a bit of an advantage over beech in that it is not a porous which makes staining on the Windsor Design a more worry-free affair.
I was using 2-1/2" coarse Kreg pocket hole screws. Kreg screws are supposed to be self-tapping, but the coarse-thread screws are intended to be self-tapping in softwood, and the fine-thread screws they intend for use in hardwoods aren't available in 2-1/2" lengths. I decided to drill pilot holes in the oak. Just to make sure, I did a test hole in the scrap piece I'd cut off.
With the inner jaw fastened to the bench, I used the router to flush-trim the jaw to the benchtop, across the top and down the sides adjacent to the top (stopping short of the discontinuity between the top and the legs). I'd thought this would be the best way to match up the jaw against the top, but I'd not do it this way again. It was very difficult to hold the router tight against the face of the jaw, and the result was a surface that wasn't as even as I had hoped.
These sorts of things are usually glued and screwed, but it's actually the glue that holds them together - the screws just hold everything tight while the glue cures. Screwing into hardboard or 1/4" ply is an exercise in futility, so I just used glue, and used my two 4x4's as long clamps. It would have been a bit easier, if I'd done this before I'd rough-cut the 4x4's, but it worked out.
You may even want to put yourself in the picture. If your workshop space already exists, find a large piece of cardboard, wallboard, or plywood that’s about the size of the workbench top you envision. Find a couple of stools or chairs, perhaps a few books, and turn them into stanchions to support the “benchtop.” Is it too big for the space? Is it large enough for the tasks you envision will be performed upon it?
Of all the machines in a workshop, we think two deserve their own books, not just because they possess the greatest potential, but when used incorrectly, are most likely to bite back. Bill Hylton and Fred Matlack’s Woodworking with the Router comes close to being the Router Bible. This tome provides an excellent overview of routers and bits while also explaining how to build and use jigs for router tables and handheld routing. Similarly, Paul Anthony’s Complete Illustrated Guide to Tablesaws gives entry-level and experienced woodworkers the information they need to safely use this workshop workhorse and accomplish more with their saws. Both books have excellent photos and great illustrations.
6. The Complete Book of Woodworking by Tom Carpenter. Another great reference book you'll come back to again and again. The latter half contains a bunch of projects you may or may not end up making (I bet you won't) but the details covered in the first half are as good as any overview-style book I've come across. When I want to make sure my process is up to snuff when I'm working on a ManMade post, this is the one I check first.
Put the upper panel of MDF on your glue-up surface, bottom side up. Put the bottom panel of MDF on your other surface, bottom side down. (The panel with the holes drilled in it is the bottom panel, and the side that has the your layout diagram on it is the bottom side.) Chuck up in your drill the appropriate driver bit for the screws your using. Make sure you have a freshly-charged battery, and crank the speed down and the torque way down. You don't want to over-tighten the screws, MDF strips easily.
With the top laying on the floor, bottom side up, the next step is to flip the base upside down, and attach it to the top. I followed Asa Christiana's design, in using s-clips. When I stopped by my local Woodcraft, though, they only had two packages of ten, so I didn't use as many as I would have, otherwise. For the top I put four on each side and two on each end. For the shelf I put three on each side and two on each end. If it turns out that I need more, I can always add more.
One aspect of the Windsor Design that is hit or miss is the vice. Notice we have to use the singular when describing it because this is the first workbench that we have reviewed which features only one vice. To make matters more frustrating, the vice cannot be repositioned along the bench. That said, the vice does at least have the largest capacity out of any we reviewed. At 7” capacity, the Windsor Design vice can secure any size workpiece you may have.