I made a template by scribing two adjoining squares on a piece of MDF, using compass and straightedge, then marking each corner with a centerpunch, then drilling the points with a 1/16" bit. I find I'm always breaking small bits, so I picked up a couple of each size some months ago, and on looking I found I had three 1/16" bits, which worked fine for what I intended.
Permanent or Portable? This is a distinction that decides much about your bench choice: Is it to remain stationary or must it fold, roll, or otherwise make itself scarce between jobs? Large, heavy benches are more stable and, in general, more adaptable to different jobs (sometimes several at once). But the bigger the bench, the more hassle involved with stowing it.
If you bought this superb polished table in a store, it would cost you a fortune, but our detailed instructions will help you make one for less than $100. And it looks like highly polished stone, but no-one would know it’s actually made from concrete with a wooden base. Also, you can embellish the top with leaf prints, like the table shown here, or personalize it with glass or mosaic tiles or imprints of seashells.
1. In this post, you kindly remind us not to make it too deep or worry too much about the height. I presume you still believe a bench cannot be too long or too heavy? I’m with you — just asking if that’s actually still your opinion, since the bench above appears to be yet another six footer. (If longer is better, why don’t you build an 8 or 10′ for your home shop?) TYIA – remember, I’ve bought all my lumber to start my new bench, but I haven’t milled anything yet, so you’re really helping in an immediate way here!
Be careful. Single 24x60" sheets of 3/4" MDF are pretty easy to lift. A doubled sheet is manageable. The countertop - 24x72" panel of 1-1/2" oak - weighs something over 100 pounds. It takes real care to lift safely. The joined top - 3" thick of oak and MDF - is past the range that can be lifted safely by one person. Don't try. Get a friend to help, or rig a block-and-tackle.
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Our understanding of what makes pleasing proportion is deeply imprinted in our mind and of all the design elements is the least influenced by one’s cultural experience. Desirable proportion has long been based around ratios we see in nature with an emphasis on the human body. The “golden rectangle,” considered to be divine proportion, has been used since at least the Renaissance period in art and design and has largely influenced our common experience with architecture and design. In fact, we often don’t even see proportion until something is out of proportion.
Great advice. May I add #11?…if you’re left handed (like me), build a left handed bench. It sounds obvious, but when I made my bench, I had looked at all the pictures in my books, laid out plans for a nice, traditional bench, built it, then realized my front vise should have been on the other end (I have no tail vise). I plane from left to right, and the front vise is always in the way.
Two for turners. Turners often develop needs and interests that are different than other woodworkers. Richard Raffan’s Complete Illustrated Guide to Turning offers one of the best overviews of the craft, as taught by a skilled artisan. As turners explore new ways to get a grip on different projects, they’ll appreciate Doc Green’s Fixtures and Chucks. This book explains how to get the most from commercial chucks, centers and faceplates and how to make your own.
Another aspect that might irk some buyers is the fact that the capacity of this bench is less than great outside of weight. The top’s surface area is a bit on the smaller end, though its length is more in line with larger models. The width though is less than two feet which can limit some projects. Similarly, the vice capacity is the second smallest on our list at 4 ½”, though this too can be modded with optional additions.