I find furniture takes on new meaning when separated from the sterility of an art museum (such as the Philadelphia Museum of Art’s American Wing. Maybe that’s why I prefer the museum’s period rooms). Jeffrey P. Greene’s book is perhaps my favorite of recent period woodworking texts for its ambition and helpful exploded diagrams of furniture in its appendix.
This instructable shows how to build, with basic tools and readily-available lumber, a bench that provides most of the function of a traditional woodworker's workbench. I began with a design by Asa Christiana that was featured in the second season of finewoodworking.com's video series Getting Started in Woodworking. The project plans are available on their website.
Of course, I, on the other hand, with my Ikea oak countertop, probable went overboard in the other direction. Since I needed to trim the countertop to width,I figured I'd take off a couple of 1/2" strips to use for edging the MDF. I clamped the countertop to my bench base, and used the long cutting guide. I'd asked around for advice on cutting this large a piece of oak, and was told to try a Freud Diablo 40-tooth blade in my circular saw. I found one at my local home center, at a reasonable price, and it worked very well.
For those who would like to have the benefit of a woodworker’s extensive experience with hand tools, this is the book to own. Crammed with practical information, it is the next best thing to looking over a craftsman’s shoulder as he works with his tools, asking questions and getting straight answers in plain language, seeing how each tool is held and manipulated to get the best work out of it. From bit brace, chisel, and mallet to saws, specialized planes, drawknife, and spokeshave, Aldren Watson describes in detail the actions of the tools basic to good woodworking. All the procedures are explicitly illustrated with handsome line drawings, and an appendix gives plans and dimensions for making a workbench and other necessary pieces of shop equipment.”
The edges of MDF are fragile, easily crushed or torn. MDF is also notorious for absorbing water through these edges, causing the panels to swell. In Sam Allen's original design, he edged the MDF with 1/4" hardboard. This edging is one of the complexities that Asa Christiana left out in his simplified design. I think this was a mistake. MDF really needs some sort of protection, especially on the edges.
David Ellsworth has been refining his style for years and now, with his first book, you get to see exactly how the “grandfather” of turning does it. Offering more than just turning information, a number of chapters in this book discuss topics that non-turners will be interested in. Having said that, turning is the main focus here. Ellsworth speaks to what he knows best – an open bowl, a natural-edge bowl and the highlight of the book, a hollow vessel with an impossibly small opening. He also covers basics like sharpening, design, finishing and more. One chapter even details the stresses that turning puts on the human body and how to get the most from this overlooked “tool”. A crucial read for a wood-turner and an enlightening read for a woodworker.
Be careful. Single 24x60" sheets of 3/4" MDF are pretty easy to lift. A doubled sheet is manageable. The countertop - 24x72" panel of 1-1/2" oak - weighs something over 100 pounds. It takes real care to lift safely. The joined top - 3" thick of oak and MDF - is past the range that can be lifted safely by one person. Don't try. Get a friend to help, or rig a block-and-tackle.
Featuring each piece in highly-detailed, exploded drawings and applying time-honored dimensions and ergonomic standards, this comprehensive visual sourcebook takes the guesswork out of furniture joinery, assembly, dimension, and style. Woodworkers of any skill level will benefit from more than 1,300 crisp and detailed drawings that explain classic solutions to age-old problems, such as hanging a drawer, attaching a tabletop, and pegging a mortise.”
With the shelf secure, get a couple of friends to come help, and stand the bench on its feet. I said earlier moving the top by yourself is dangerous. Trying to lift the entire bench is foolhardy. Of course, I already said I'm stubborn, so I did it myself by rigging a simple block-and-tackle using lightweight pulleys I got at the hardware store. (Not the lightest-weight pulleys, those are meant for flag poles and have a design load of something like 40 pounds. These had a design load of 420 pounds.)
I thought my first wood working bench was great.A heavy c channel metal frame with a recycled maple floor top with a guick release 7 in vice on the side.It is about 40in by 54in and can hold a hemi no problem. I waxed the top till it was nice and resistant to whatever was dripped on it. Only problem is I was thinking like a gear head not a wood worked.Work piece would slide and no decent clamping on the sides. I figured if I wanted to get somewhat serious about this woodworking thing I needed a real bench not a table with a vice. I read the books and with so many choices I chose a Roubo split top from Benchcrafted it would let me use it for both power and hand tools. I just finished it a week ago and it is nice not to have to chase my work across the bench. I couldn’t find a clear answer for a top coat for the bench I chose to leave the soft maple nude. So I guess I have a bench tbat has a lack of modesty.
The Workshop Book: A Craftsman's Guide to Making the Most of Any Work Space by Scott Landis. This is not a new book - it was written in 1987. And the photographs reflect that. But what it lacks in that flip-through-the-pictures-and-get-major-workspace-envy, it makes up for in the actual text. It provides, mostly, creative solutions for a variety of different tasks from real professionals working in limited space. If you're interested in upgrading your space or building your dream shop from scratch, this really is a good place to start. It doesn't have a ton of up-to-date and practical advice; its more of a reflection on the nature of workshops in all their variety. And that never goes out of style.
Whether you're new to woodworking or you've been doing it for years, Woodcraft's selection of woodworking projects is one the best places to find your next big project. Whether you're looking to make wooden furniture, pens, toys, jewelry boxes, or any other project in between, the avid woodworker is sure to find his or her next masterpiece here. Find hundreds of detailed woodworking plans with highly accurate illustrations, instructions, and dimensions. Be sure to check out our Make Something blog to learn expert insights and inspiration for your next woodworking project.
Aside from the privacy it offers, a latticework porch trellis is a perfect way to add major curb appeal to your home for $100 or less. The trellis shown here is made of cedar, but any decay-resistant wood like redwood, cypress or treated pine would also be a good option. Constructed with lap joints for a flat surface and an oval cutout for elegance, it’s a far upgrade from traditional premade garden lattice. As long as you have experience working a router, this project’s complexity lies mostly in the time it takes to cut and assemble. Get the instructions complete with detailed illustrations here.
Fast forward to adult me. I’m a full-blown city girl whose idea of crafting mostly consists of small handheld tasks (i.e. jewelry making, crocheting, colouring books, etc.). I’ve completely forgotten about how much woodworking was a part of my childhood and how beautiful the work of it can be. Then NBC came out with what (in my humble opinion) is one of the greatest television shows ever created. Making It is a traditional competition style reality show that showcases the work of different crafts people from around the United States. They specialize in everything from paper crafting to (you guessed it) woodworking. Oh and it’s hosted by these two fabulous goofballs.
Texture is the surface quality of a material. Texture has great potential to connect the observer emotionally to the work, inviting the person to touch and explore it. On a chair, for example, the texture of fabric can tempt persons to sit in it or immediately reject it. Smooth surfaces reflect light and can appear shiny making a piece feel light. Heavily textured surfaces absorb light. When considering texture, look at it from all angles and under different light conditions to see the full impact of its surface. To help determine scale with texture, the guidelines under pattern and proportion can also be followed.
The hacksaw will often damage the last thread when it cuts. Running a nut off the end will fix this. You'll have to run the nut all the way down from the other end. This doesn't take long, if you chuck up the rod in your drill and let it do the work. Hold the rod vertically, with the drill pointing down, and just hold on to the nut enough to keep it from spinning.
The end vise will have both jaws made out of 1-1/2" thick oak. The front vise has its moving jaw made of 1-1/2" oak, but uses the edge of the bench as its stationary jaw. So while for the end vise, if we mount it lower, we can make both the jaws deeper to compensate, for the front vise we cannot, so we want it mounted as close to the edge of the bench as possible.
As a teacher I find Ernest Joyce’s “The Technique of Furniture Making” (Batson) invaluable, ’tho it is as far away from an enjoyable read as possible. Similarly Bob Wearing’s “Essential Woodworker” (Lost Art Press). Bob is one of the only people who ever gave insight into traditional English technique. I believe the lack of similar books is due to the apprenticeship tradition of teaching, where nothing was ever written down.
Anyway, the reason I bring all this up is not to brag, but to alert you to a great deal. Recently, we had a chance to acquire the last print copies of these five books, which were sitting, overlooked, in a warehouse. The books mainly have black and white interiors and beautiful hand-drawn illustrations. And every one offers more than 300 pages of excellent advice on woodworking projects and techniques.
If you’re looking for fresh, simple projects that have a rustic touch to them, this is the book for you. Lubkemann has a way of finding a project in just about every part of a tree; from candle-holders, photo frames and salt shakers to coat trees, lamps and a checkers set, there are projects big and small. Whether you’re looking for some gift ideas or you want the odd project to keep you busy over the winter, I’m sure you will find something here.
Cut the 6-1/2-in. x 3-in. lid from the leftover board, and slice the remaining piece into 1/4-in.-thick pieces for the sides and end of the box. Glue them around the plywood floor. Cut a rabbet on three sides of the lid so it fits snugly on the box and drill a 5/8-in. hole for a finger pull. Then just add a finish and you’ve got a beautiful, useful gift. If you don’t have time to make a gift this year, consider offering to do something for the person. You could offer to sharpen their knives! Here’s how.
I’m building my second bench. I built the first years ago with wood from old machinery pallets – mostly oak and maple. Mortised the legs into the base, and pegged ’em with 1″ dowels. Of course, the legs warped a bit, but that made everything tighter and stronger. The top is 2″ thick Ash, one board cut in half and joined side to side. Wrapped a maple apron around the top, and I think I screwed the top from underneath to the leg braces. Solid. Over time, built a cabinet under for 3 drawers and a small cabinet door. Works for me.
Penland School of Crafts has been operating in the foothills of the Blue Ridge Mountains for over 75 years. This book details how ten instructors – all experts in their fields – make some of the furniture for which they are best known. Each instructor is vastly different from the next, and the tips they detail are highly innovative yet understandable and useful to the amateur woodworker. The director of the school, Jean McLaughlin, says the aim of the book is threefold. “To give the reader insight into the creative and technical processes of leading woodworkers, to provide detailed, intermediate-level technical information, and to showcase a range of approaches to the material.” The book excels on all three levels. Even when Istrongly disliked the style of furniture being discussed, revelled in the unique approach the maker took to break new ground to complete the finished piece. If you would like to see how one-of-a-kind pieces of studio furniture are made, and start to add some new techniques to your arsenal, either take a trip to North Carolina or pick up this book.
Woodturning: A Foundation Course When I decided to go beyond just turning writing pens, I turned to this book to help broaden my knowledge of woodturning. You will learn the tools of the trade and sharpening techniques for your turning tools. It introduces several turning projects like bowls, pepper mills, and table lamps. You also learn how to sand and finish your turned creations.
Even with all of those faults my only regret is that it is too ugly. I didn’t take the time to make it more visually attractive as I was eager to get right into making beautiful furniture instead. Twenty years later the furniture is still beautiful (or not) but I go out to the shop and look at a drab uninspiring workplace. Yeah, nothing wrong with having a visually inspiring workplace in my opinion. All that shop furniture I slapped together years ago with no concern about aesthetics is getting replaced bit by bit. Why should my shop be downright ugly when it is one of my favorite places in the world to spend my time? I see no reason for that, but that’s just my opinion and as we all know everyone has their own one of those… Sadly, no one pays nor reveres me when I offer mine. bummer, I could be a rich egotistical maniac if they did coz I sure offer it enough. 😉
Another comprehensive book by Taunton Press, Wood Flooring is extremely informative, not to mention visually compelling. From subfloors to finishing, and everything in between, you can be sure this is the only book you will ever need on the subject. My favourite chapter was on inlays and curves: using jigs and templates to add circular inlays to a floor, laying out and installing laminated curves, even working with stone and metal inlays … there’s a lot to learn in that one chapter alone. Much of it could be adapted to making furniture. If you want to lay a basic wood floor this book will help you add lasting value and beauty to your home. If you’re looking to one-up your super handy DIY brother-in-law, you can start here too.
“Woodworking in Estonia” by A. Viires (National Technical Information Service). This is our share of the booty from the cultural exchanges of the Cold War years. The Soviets got models of our nuclear subs, and we got one of the best books on folk woodworking ever. Aside from showing how to make everything from wooden wheels to bentwood cheese boxes, this book is also an education in the way Eastern European history gets written. Imagine Eric Sloane dividing early American woodworking into feudal, capitalist and socialist periods!
To corral shelf-dwelling books or DVDs that like to wander, cut 3/4-in.-thick hardwood pieces into 6-in. x 6-in. squares. Use a band saw or jigsaw to cut a slot along one edge (with the grain) that’s a smidgen wider than the shelf thickness. Stop the notch 3/4 in. from the other edge. Finish the bookend and slide it on the shelf. Want to build the shelves, too? We’ve got complete plans for great-looking shelves here.
I used the factory edge of the half-panel of hardboard as a guide for cutting the ply. I wanted to cut a 5-1/2" strip, and my saw cuts 4-1/2" from the edge of the shoe, so I wanted the edge of the hardboard 10" from the edge of the ply. So I set my combination square to 10", and used it to mechanically set the distance. Hint - if you need two things to be precisely the same length, try to avoid measuring them separately. Use some mechanical mechanism for setting the distance.
Put the countertop on the base, put the MDF on top of the countertop, and line up the marks you drew on each end of the MDF with the countertop below it. When you have it lined up, clamp things down, and route the edge of the MDF using a 1-1/2" or longer flush-trim bit, with the depth adjusted so the bearing rides on the countertop. I clamped a couple of scraps of doubled MDF at each end to give the router base something extra to ride on at the ends.
1. In this post, you kindly remind us not to make it too deep or worry too much about the height. I presume you still believe a bench cannot be too long or too heavy? I’m with you — just asking if that’s actually still your opinion, since the bench above appears to be yet another six footer. (If longer is better, why don’t you build an 8 or 10′ for your home shop?) TYIA – remember, I’ve bought all my lumber to start my new bench, but I haven’t milled anything yet, so you’re really helping in an immediate way here!