Before joining the top to the base, loosen the bolts and screws on the lower stretchers to create a little play in the leg posts. Align the top notches with the leg posts and tap the top into place with a hammer and piece of scrap wood, working evenly around the table until all leg posts are level with the tabletop. Tighten the lower stretchers and you’re done. A hefty thanks to Doug Merrill for this weighty idea.
I don't see anywhere you mentioned the over all length of the bench top. A piece of 1 1/2" x 25" x 8' glued edge oak at Lumber Liquidators costs $192 including tax. Two piece is almost $400! Would that be better if I use two IKEA 1 1/4" x 25" x 74" solid Beech ($99 each plus tax) on top of a layer of 3/4" Birch plywood. That would be 3 1/4" over all.
The hacksaw will often damage the last thread when it cuts. Running a nut off the end will fix this. You'll have to run the nut all the way down from the other end. This doesn't take long, if you chuck up the rod in your drill and let it do the work. Hold the rod vertically, with the drill pointing down, and just hold on to the nut enough to keep it from spinning.
So drill the benchdog holes through the MDF layer. Begin by laying out their positions. You'll want these to be precise, so that the distances between the holes are consistent. The vises you are using will constrain your benchdog spacing. My front vise worked most naturally with two rows of holes four inches apart, my end vise with two pairs of rows, with four inches between the rows and eight inches between the pairs. Because of this, I decided on a 4" by 4" pattern.
With a pencil and a protractor, divide the larger disc into 30-degree wedges to create 12 center lines for the bottle indents. Center and trace the smaller disc on top of the larger disc. Next, with a drill press, drill 3/8-in.-deep holes on the 12 center lines with the 1-7/8-in. Forstner bit, spacing them between the disc’s outer edge and the traced circle. Next, divide the smaller disc into 60-degree wedges and drill six more 3/8-in.-deep holes with the Forstner bit.
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Building a wine rack is usually a very common beginner's woodworking plan. Creating a wine rack is an easy plan that can most of the time be completed in a day or half, depending on how large and detailed you would like it to be. And the better news is that this free wine rack plan will let you build you a great looking wine rack for much less than it would cost.
I was using 2-1/2" coarse Kreg pocket hole screws. Kreg screws are supposed to be self-tapping, but the coarse-thread screws are intended to be self-tapping in softwood, and the fine-thread screws they intend for use in hardwoods aren't available in 2-1/2" lengths. I decided to drill pilot holes in the oak. Just to make sure, I did a test hole in the scrap piece I'd cut off.
If you’re even the slightest bit interested in the history of Japanese furniture, you will love this thorough collection of chests. The attention to detail is astounding, the photographs glorious and the historical insight intriguing. This is exactly what you would expect from a book that covers such a proud history of chest making on the land of the rising sun. Almost 100 pages of colour plates are complemented by information on typical construction materials, finishing techniques and regional characteristics. This book will please the antique collector, interior designer or woodworker equally.
Tapping the knowledge of dozens of top-shelf woodworkers, Scott Landis’s The Workbench Book, and Jim Tolpin’s The Toolbox Book are filled with inspirational photos and drawings that you can use to enhance your workbench and tool storage needs. John White’s Care and Repair of Shop Machines completes the workshop triumvirate. The author’s straightforward advice for repairing and setting machinery will help you make the most of every machine in your shop.
One aspect of the Windsor Design that is hit or miss is the vice. Notice we have to use the singular when describing it because this is the first workbench that we have reviewed which features only one vice. To make matters more frustrating, the vice cannot be repositioned along the bench. That said, the vice does at least have the largest capacity out of any we reviewed. At 7” capacity, the Windsor Design vice can secure any size workpiece you may have.