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The bench would end up being about 5 feet long. I thought about cutting 5 feet out of my 8 feet long countertop and use the rest for a small support table. However, after a consideration, I decided to bypass the front vise altogether together with the overhang so my bench will be 4 feet long. This allows me to skip the MDF and just glue the two halves of the 8 feet board together.
Comprehensive is the only word to describe this three-book set on joinery, shaping wood and furniture and cabinet construction. The three authors answer questions you didn’t even know you had. They also do it in a clear, concise and visually pleasing way. Even beginning to list the topics covered would be futile. Safe to say, if you want to learn about something that would fit under these three headings, this set will steer you in the right direction. Each book starts out with the basics and builds on that information, finishing off with quite advanced techniques.
Woodworking Basics presents an approach to learning woodworking that has proven successful for hundreds of people who have taken the author’s introductory course over the past 20 years. Peter Korn’s method helps new woodworkers learn the right techniques from the beginning.More experienced woodworkers can use it to master the classic furniture-making skills key to fine craftsmanship. Korn includes two attractive and useful projects — a small bench and a side table with a door and drawer — providing you the opportunity to practice skills and develop confidence with tools.
Workbenches have flat tops, though sometimes at the rear there is a cavity called a tool well that contains tools and components (and prevents them from falling off). One advantage of having the well set into the top of the bench is that, even with a variety of objects in the well, a large sheet of material can still be laid flat over the entire surface of the bench; the contents of the tool well offer no interference.
The edges of MDF are fragile, easily crushed or torn. MDF is also notorious for absorbing water through these edges, causing the panels to swell. In Sam Allen's original design, he edged the MDF with 1/4" hardboard. This edging is one of the complexities that Asa Christiana left out in his simplified design. I think this was a mistake. MDF really needs some sort of protection, especially on the edges.
Clamp the inner jaw of the end vise in position, leaving a little bit to trim off later, and then use the dowel and dowel center trick through the screw and guiide rod holes of the vise base plate to mark the position of the screw and guide rod holes in the jaw. Remove the jaw and drill 1-1/8" holes in the marked positions. I used the drill guide for most of the holes, and drilled freehand for the last bit. When you're starting a spade bit in a deep hole like this, start the drill very slowly, and the bit will move the drill into a perpendicular position. Start it too fast and the bit will bind and you'll damage the sides of the hole.
This table top is also made from the hardest wood out of any manufacturer we reviewed: oak. In fairness, this can be both a blessing and a curse. The oak wood is extremely durable and noted for its lack of a porous nature. This means the top can withstand plenty of abuse from tool and workpieces. Moreover, you will not have to worry about liquids like lacquers and stains from being absorbed into the top. That said, the hard oak can also do a number on tool sharpness, dulling them prematurely if they are not carefully handled.