Flip the base upright, put the MDF on top of it, then use a straightedge to draw two straight lines joining the outside edges of the legs and extending the width of the MDF. I used the countertop as the straightedge. We cut it with our cutting guide, which is based on the factory edge of a sheet of 1/4" plywood, so it should be straight enough. Use a carpenter's square to transfer these lines onto the ends of the MDF.
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I mocked up the two scenarios, and determined that with the plate inside the stretcher the vise would have a reach of 8 inches, and with it outside the stretcher it would have a reach of 9 inches. I decided that 8 inches was enough, and that the extra inch wasn't worth the extra effort. With the end vise mounted like this, the right edge of the top would have no overhang.
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I wanted the left edge of the jaw of the front vise to be flush with the left edge of the top, the right edge with the left edge of the left front leg. So the amount of overhang on the left depends upon the width of the front vise jaw. The width of the jaw is, at a minimum, the width of the plate that supports it, but it's normal to make the jaw extend a bit beyond the plate. How far? The more it extends, the deeper a bite you can take with the edge of the vise, when, for example, you are clamping the side of a board being held vertically. But the more it extends, the less support it has. I decided to extend by 1-12", which gives me a 2-1/2" bite, and which should still provide solid support, given that the jaw is 1-1/2" thick. This means the top needs a left overhang of 12-1/4".
Thanks! Great information. As an advanced novice worker, I finally decided to build my first bench a couple years ago. After reading several of your blogs knowing full well mortised dove tale leg joinery is yet beyond my capability, I elected to build Robert Lang’s “21st Century Workbench”. I also chose his VERITAS Twin Screw Vise in the face vise position. Used an old Craftsman face vise in the tail vise position. Constructed of laminated 9/4 x 31/2″ Pecan and 60″ long because of my small crowed shop. Super happy to this point. As I mature in woodworking I may live to construct one of a different choice at a latter date, but I’m 73 so we’ll see. Thanks again for the advise.
Cut the 6-1/2-in. x 3-in. lid from the leftover board, and slice the remaining piece into 1/4-in.-thick pieces for the sides and end of the box. Glue them around the plywood floor. Cut a rabbet on three sides of the lid so it fits snugly on the box and drill a 5/8-in. hole for a finger pull. Then just add a finish and you’ve got a beautiful, useful gift. If you don’t have time to make a gift this year, consider offering to do something for the person. You could offer to sharpen their knives! Here’s how.
This plan is probably the easiest plan ever added in the list. The one who is working on this project, don’t need any professional skills but just knowing some basics of woodworking will be enough for this DIY. You will get step by step detailed process of this tutorial in the source linked tutorial. This tutorial will surely help you to build this plan quickly.
I marked out the one hole location, drilled a shallow 1/16" hole into the top. I then put a 1/16" bit through the hole in my template and into the hole I had just drilled. I lined up the template, and drilled a second hole, then put another bit through that. From then on, I worked entirely from the template. With two bits through the holes pinning the template in place, the other holes in the template would be precisely located (or so the theory goes) on a 4x4" grid.
While a strict figure for the bench’s weight capacity is not available, a quick browse through their other stand and bench products shows a general weight capacity well above most other brands. As such, while we cannot say for certain that this bench provides the best weight capacity, it is more than likely that it the capacity is similar to the other products in the catalog.