The last thing is to semi-permanently attach the bolts for the vises. Given the amount of work necessary to get to the bolt heads, once the top is joined, I had intended to tighten them up so they wouldn't spin, and lock them that way with blue Loctite. (That's the strongest non-permanent grade.) That didn't work. What I found was that the bottoms of the countersinks weren't quite flat, and when I tightened the nuts down that far, the ends of the bolts would be pulled far enough out of alignment that the vise bases would no longer fit. In order for the vises to fit over the bolts, I had to leave the nuts loose enough that the bolts had a bit of wiggle - which meant that they were almost loose enough for the bolts to spin. So I put Loctite on the nuts, to keep them from unscrewing, and filled the countersinks with Liquid Nails, in hopes of keeping the bolts from spinning. I considered using epoxy, or a metal-epoxy mix like JB Weld, but I didn't have enough of either on hand. It seems to be working for now, though the real test won't be until I have to take the vises off.
Drill a pair of 3/8" holes in each end of the short stretchers, just over half of the depth of the dowels, using a brad-pointed bit. These stretchers already have a groove running their length, centered on the bottom edge. Precise placement isn't necessary, but keeping track of which part is which is. We need a hole in each end of each stretcher. Take care to keep these holes square, you don't want them running at angles.
Yes Seriously! You can build an easy bed frame yourself without any other’s help. As everyone knows the starting point of any bedroom is a gorgeous bed. However, you also need something that lets you enjoy peaceful slumber in comfort and warmth, but since the bed took as the focal point of the room, you may need something that looks really good too.
Thanks Chris! I found this page while looking for a link to your e-mail address. I recently finished your erudite volumes on workbench design, and am about to embark on my own bench inspired by your take on the Holtzapffel design. As my vices and planer arrive, I’ve been agonizing over whether to use SYP or rough maple for the top. I don’t have a big budget, so all-maple is not an option. But after reading your ten tips here, I’ll stop agonizing — all SYP it is! This is, after all, my first of what I hope are at least several handmade benches. Your scholarship and craftsmanship are truly inspiring.
The bench would end up being about 5 feet long. I thought about cutting 5 feet out of my 8 feet long countertop and use the rest for a small support table. However, after a consideration, I decided to bypass the front vise altogether together with the overhang so my bench will be 4 feet long. This allows me to skip the MDF and just glue the two halves of the 8 feet board together.
Mine is similar but a bit more robust. The top is a sandwich, two 18mm sheets of WBP ply with an 18mm mdf filling. The legs are mortise and tenoned together, the ends glued and pegged, the stretchers are joined with long bolts so it comes apart. I stiffened it by adding a very closely fitted cabinet underneath (it had to go in dead square) and it is now absolutely rock solid.
A great example that highlights our emotional connection to the rectangle and circle is to look at how these shapes have influenced table design. Rectangle tables have often been used in boardrooms and for formal dinners with, traditionally, the most important person being seated at the head of the table, which can perhaps create an instant hierarchy. A solution to this perceived inequality may have been found in the design of the round table, much favoured by King Arthur who considered his knights as equals.
I was using 2-1/2" coarse Kreg pocket hole screws. Kreg screws are supposed to be self-tapping, but the coarse-thread screws are intended to be self-tapping in softwood, and the fine-thread screws they intend for use in hardwoods aren't available in 2-1/2" lengths. I decided to drill pilot holes in the oak. Just to make sure, I did a test hole in the scrap piece I'd cut off.
Dark colours appear heavier and create a feeling of stability, whereas light colours hold less visual weight and can appear unstable. When joining woods of dark and light colour, the visual effect of heavy and light suggest that darker woods work better when used on the bottom. A suggestion from my mentor to help getting proportions right was to spray paint mock-ups with a colour similar to the woods to be used later.
We have a small dining room area in our farmhouse that is separate from the living room and kitchen. The area is much smaller in space than our last house. I was little confused that our typical rectangular farmhouse table was not going to cut it. So, I walked in I came to know that we needed to build a round dining table. So, I searched for a plan design idea and build a very own round farmhouse dining table. I was an amazing DIY plan, I just love it!
When you're working with linseed oil, never -- I mean NEVER -- leave used rags lying around. Hang them up outside, away from anything combustible, and where there's enough air circulation to keep them cool. Or put them in a bucket of water, and hang them outside later. If you're just setting a rag down for the moment, set it out flat, without folds, on something non-flammable. Hanging outside in the breeze, the oil in the rags won't retain heat while they oxidize. For the oil to completely oxidize can take in a couple of days, if it's warm, or more than a week, if it's cold and rainy. When fully oxidized, the oil will be solid and the rags will be stiff. At that point, they're safe, and can be thrown in the trash. Toss them in the trash before that, and you might as well say goodbye to your garage.
Next is the shelf. Start with the 24x48" piece of MDF. Clamp this on top of the base, and pencil in the outside of the stretchers and the inside angle of the legs. Flip it over, pull out your trusty cutting guide, and cut it to width and to length. Cutting out the angles is simple, with a jig saw. It's not much work with a hand saw. If you took enough care with supporting blocks and stops, you could probably do it with a circular saw. Since I did have a jig saw, I used it.
So drill the benchdog holes through the MDF layer. Begin by laying out their positions. You'll want these to be precise, so that the distances between the holes are consistent. The vises you are using will constrain your benchdog spacing. My front vise worked most naturally with two rows of holes four inches apart, my end vise with two pairs of rows, with four inches between the rows and eight inches between the pairs. Because of this, I decided on a 4" by 4" pattern.
When this book showed up at my studio I was very sceptical. Yet another “book of everything”? But after spending only five minutes skimming through it, I learned about a couple of storage ideas my shop needed, some cool new jigs that would come in handy and a few tricks to make my time in the shop more enjoyable and productive. There will be hundreds of ideas in here you will have no interest in whatsoever, but that’s all right … there are over 650 ideas in total, so some are sure to tickle your fancy.
Linseed oil sitting in a bowl, or spread on the surface of wood, is perfectly safe. But a linseed oil soaked rag provides a vastly increase surface area, so the oxidation happens faster, and the rag can provide insulation, trapping the heat. The increased temperature speeds up the oxidation even more, which raises the temperature even more, and the runaway feedback can quickly result in temperatures that will cause the rag to spontaneously burst into flame. This isn't one of those "do not drive car while sunscreen is in place" warnings. This is one of those "keep your finger off the trigger until you have the gun pointed at something you want to shoot" warnings. Rags soaked in linseed oil will catch fire, if you don't handle them properly, and they can do so far more quickly than you might think.
You are absolutely right on your advise. When I was agonizing over how to build a workbench my good friend turned me on to your book on workbenches. I was planning on having an overhang until I read your advise about building a workbench and not a table. So the entire front and rear surfaces; top, legs and bottom shelf are all in the same plane to clamp my work to. The addition of a sliding dead man was also something that I would have never thought of on my own. Thanks again for your advise.
Chris I blame you for all these altars that are being built today and now you thinks we over thinks ’em–huh. You whipped the masses into a frenzy— now Woodworkers are trying to out pretty each other–out wood species each other –out Rube Goldberg each other. I made 2 benches in 30 years neither had a through dovetail but many were made on them and I have no idea but I would bet a dollar that neither weighed 280 pounds but they both had tons of wood on them. If you want the bench as a destination god bless but it was intended as a mean. Thats my rant I could be wrong
Here's the great thing about woodworking... it really hasn't changed much over the last few decades, even centuries. Sure, there are new tools and technologies that make things come together faster, light-weight power tools that cause less fatigue, and safety improvement measures like that table saw that stops if you put your tongue on it. But the techniques are classic, and the purpose and design of hand tools are the same as they were for our grandparent's generation, and their grandparents before. All of which means - there's some staple, go-to techniques and joints and processes that every woodworker should know, and you don't have to make sure your sources are up-to-date before you seek out the best way to cut a mortise.
The hacksaw will often damage the last thread when it cuts. Running a nut off the end will fix this. You'll have to run the nut all the way down from the other end. This doesn't take long, if you chuck up the rod in your drill and let it do the work. Hold the rod vertically, with the drill pointing down, and just hold on to the nut enough to keep it from spinning.
This instructable shows how to build, with basic tools and readily-available lumber, a bench that provides most of the function of a traditional woodworker's workbench. I began with a design by Asa Christiana that was featured in the second season of finewoodworking.com's video series Getting Started in Woodworking. The project plans are available on their website.
Begin by cutting off a 10-in. length of the board and setting it aside. Rip the remaining 38-in. board to 6 in. wide and cut five evenly spaced saw kerfs 5/8 in. deep along one face. Crosscut the slotted board into four 9-in. pieces and glue them into a block, being careful not to slop glue into the saw kerfs (you can clean them out with a knife before the glue dries). Saw a 15-degree angle on one end and screw the plywood piece under the angled end of the block.
Big Book of Scroll Saw Woodworking. This book is jammed packed with scroll saw projects. Sixty projects to be exact. Topics include working with patterns, choosing materials, and blade selection. The projects are from many contributing experts on scroll saw woodworking. You’ll learn to make puzzles, boxes, toys, baskets, intarsia, portraits. Projects range from beginner to advanced.
Over 1,400 color photos and drawings illustrate the methods, from simple butt joints to angled tenons and complex scarf joints. A project as simple as a box, for example, has a dozen ways to solve the joinery question. And, since many joints can be used interchangeably, Joinery leads you through making the right choice for your project based on the function of the piece, the time you have to work on it, your skill level, and your tooling.
You can bookend my 30 years of woodworking with two volumes. Roy Underhill’s “The Woodwright’s Shop: A Practical Guide to Traditional Woodcraft” (U of North Carolina P) marks the beginning. Today, Steven W. Semes’ “The Architecture of the Classical Interior” (Norton) makes sense of all the conflicting mishmash of “design speak” tossed about. Hope I have another 30 years in me so the Semes book will someday be a midway milepost in a long, rewarding journey.
My advice? Don't do this. If you have jointer and a planer, use them. If you don't, seriously consider using dimensional lumber that has already been planed and sanded. If you are going to try to clean up construction lumber by hand, using a hand plane is a lot faster and more pleasant than using a belt sander. Except, of course, that to do a good job of planing a board you need a solid bench to hold the board, and you don't have a bench, yet.
The jaw for the front vise needed to be 10" long - to span the distance from the leg to the end of the top, 1-1/2" thick - to allow for benchdog holes to be drilled in it, and 5" tall. The end vise was mounted 3/4" lower than the front vise, and the screw and guide rods were thicker, so its jaws needed to be at least 6-1/2" tall. Again, they needed to be 1-1/2" thick to allow for benchdog holes, and 23" long to span the width of the bench.
Do you want to use an oil stain, a gel stain, a water-based stain or a lacquer stain? What about color? Our ebook tells you what you really need to know about the chemistry behind each wood stain, and what to expect when you brush, wipe or spray it on. It’s a lot simpler than you think! This is the comprehensive guide to all the varieties of stain you will find at the store and how to use them.
Luckily, we have also managed to find a detailed video tutorial of the Barn door project that illustrates the process of building a Barn door of your own. The steps and instructions in the video tutorial are different from the source links listed above. Actually, you can make different types of designs for your Barn door depending on which one you can afford easily and DIY on your own.
There’s a lot of space above the shelf in most closets. Even though it’s a little hard to reach, it’s a great place to store seldom-used items. Make use of this wasted space by adding a second shelf above the existing one. Buy enough closet shelving material to match the length of the existing shelf plus enough for two end supports and middle supports over each bracket. Twelve-inch-wide shelving is available in various lengths and finishes at home centers and lumberyards.
From the source tutorial, you can get illustrates to the instruction about the plan. Everything is fairly described as diagrams, images, the list of supplies and tools need etc. The process to this plan is very easy to understand and follow for if you are having some basic woodworking knowledge. Make sure to collect all the supplies you need before you start with the project. You may even ask any question directly in the comment section of the tutorial post and also comment the images of your final product if you have completed it. Either way, I hope that you will manage to build this one nicely.
One quality about this bench that is definitely lacking is space – both tabletop and storage. The Olympia Tools does provide an adequate shelf, but it does not come with any drawers, nor does it offer the option of adding them later. The table top is the smallest we saw at 50” long and 2’ wide, though the width is actually better than most of the other table we reviewed. Still, a significant chunk of that width is occupied by a trough. This trough is designed to hold smaller workpieces to keep them from falling or getting knocked over, but it removes about 6” of width from the tabletop.