I made a template by scribing two adjoining squares on a piece of MDF, using compass and straightedge, then marking each corner with a centerpunch, then drilling the points with a 1/16" bit. I find I'm always breaking small bits, so I picked up a couple of each size some months ago, and on looking I found I had three 1/16" bits, which worked fine for what I intended.
Having done all this, I'm not sure I'd do it this way again. It might well be faster to layout the positions with compass and straightedge directly onto the top. Either way, you'll want to use a scribe rather than a pencil. Scribe lines are hard to see, and impossible to photograph, but the scribe and compass points click into them, allowing a precision that pencils simply cannot match.
Proportion is the correlative relationship of all the parts to the whole. Although proportion usually refers to size, it is also a way to compare harmony between colour, quantity, placement and degree. Proportion is achieved when all sizes, shapes, textures, colors and so on complement one another. Remember that the eye appreciates some differences and may find equal parts monotonous and boring. Dividing space into equal parts such as halves, quarters and thirds is predictable and as a result the eye often skips past it.
With the shelf secure, get a couple of friends to come help, and stand the bench on its feet. I said earlier moving the top by yourself is dangerous. Trying to lift the entire bench is foolhardy. Of course, I already said I'm stubborn, so I did it myself by rigging a simple block-and-tackle using lightweight pulleys I got at the hardware store. (Not the lightest-weight pulleys, those are meant for flag poles and have a design load of something like 40 pounds. These had a design load of 420 pounds.)
Then I flipped the top and the base, lied up the base in the proper location relative to the top, I then positioned the front vise and the support MDF for the end vise, and marked the locations of the bolt holes. Then I flipped the base right side up, drilled small pilot holes from the bottom side where I had marked the locations, and then drilled shallow countersink holes from each side, then a through hole that matched the bolts. Finally I tried out the bolts and washers, and deepened the countersinks until the heads of the bolts were just below flush.
I drilled from the mark. That way I could ensure that the hole was where it was supposed to be, on the side where the position was critical. I have two 3/8" bits -- a brad point bit that came with my doweling set, and a perfectly ordinary 3/8" twist bit. Brad-point bits are far more precise than twist bits -- they're more likely to start where you want them to, and they're more likely to stay straight. My problem is that my brad-point bit wasn't long enough to go through 3-1/2" of wood. So I started each hole with the brad-point bit, then finished it off with the twist bit. I clamped a piece of ply on the back, to reduce tear-out.
Happy bench building folks. I hope you make it your own and not worry too much about what someone else thinks it should be. Use the rules as a guideline, they have validity, but make it your own in the end. If the rules fit you that’s great, if they don’t quite fit you then make it to fit yourself. It’s you using it, not some guy making a nice living off of telling you how he thinks you should do it. One size does not fit all. Never has, never will.
This book was put together to introduce people to the world of carving, and I think it does a great job. Starting with tool selection, sharpening and other important, but often overlooked aspects of the craft, it moves on to discuss chip, relief and sculptural carving. With a chapter on surface decoration as well as a section of scaled patterns to get you started, this book has a bit of everything. And even if you’re not interested in traditional carving projects, the skills learned in this book will introduce you to techniques that can be used to add texture to your next furniture project.
My advice? Don't do this. If you have jointer and a planer, use them. If you don't, seriously consider using dimensional lumber that has already been planed and sanded. If you are going to try to clean up construction lumber by hand, using a hand plane is a lot faster and more pleasant than using a belt sander. Except, of course, that to do a good job of planing a board you need a solid bench to hold the board, and you don't have a bench, yet.
Here's the great thing about woodworking... it really hasn't changed much over the last few decades, even centuries. Sure, there are new tools and technologies that make things come together faster, light-weight power tools that cause less fatigue, and safety improvement measures like that table saw that stops if you put your tongue on it. But the techniques are classic, and the purpose and design of hand tools are the same as they were for our grandparent's generation, and their grandparents before. All of which means - there's some staple, go-to techniques and joints and processes that every woodworker should know, and you don't have to make sure your sources are up-to-date before you seek out the best way to cut a mortise.
I am new to woodworking. I'm learning as I go along, and I'm documenting as I learn, in the hope of being helpful to other novices. On the range from slap-dash to deliberate, my method is definitely on the deliberate side. If you have enough experience to be confident in using techniques that are more time-efficient, go for it. The techniques I'm using are those I thought least likely to go wrong, not those that would produce a product in the shortest time or at the lowest cost. You'll notice that I made a number of mistakes, spent considerable time on work I later determined to be unnecessary, and in a number of cases I used different techniques at the end than I did at the beginning. These are all the result of learning. I thought it would be better to demonstrate how I made errors, and how I corrected them, than to provide a set of instructions that presented the false impression that everything went together perfectly.
Shape is critical to the ultimate success or failure of a piece of furniture. Knowing this, custom-furniture maker Lonnie Bird has taken the complex subject of shaping and in this book made it accessible to every woodworker. He guides the reader toward first visualizing, then drawing a shape, and then choosing the appropriate tool for creating it. Shaping techniques of all kinds are covered here — from the simplest ones to more complex bending and carving.”
I really like this. I've been busy designing my own workbench to replace the ropey old thing I currently use. You've made me reconsider exactly what I need a bench for - I think I've been more than a little seduced by the idea of a beautiful hardwood bench when, if I'm honest, I don't need one. My cash would be better spend on timber for furniture projects that my family can enjoy rather than a wonderful workbench that I can only use on the weekends.
This is a beautiful and inspiring book for anyone who wants to broaden their horizons when it comes to turning. Not a how-to book, it talks with over 30 world-renowned turners about their approach to the craft, and what keeps them motivated to push the boundaries and create exquisite pieces of art. You will learn more about the makers’ vision than how they produced their stunning works of art. I read every word of this book and studied every single photograph, and was completely enthralled the entire time. And I’m not even a turner! This book is for anyone serious about turning, or woodworking in general.
Big Book of Scroll Saw Woodworking. This book is jammed packed with scroll saw projects. Sixty projects to be exact. Topics include working with patterns, choosing materials, and blade selection. The projects are from many contributing experts on scroll saw woodworking. You’ll learn to make puzzles, boxes, toys, baskets, intarsia, portraits. Projects range from beginner to advanced.
Woodworking books, plans and CDs allow you to study the methods of woodworking experts to reduce the learning curve on woodworking projects and save valuable time in the workshop. Reading a woodworking book is the easiest and least expensive way to learn from woodworking legends and craftsmen. Woodworking tips and lessons from masters like Tage Frid, Frank Klausz, Sam Maloof, Thomas Moser, Ian Norbury, Toshio Odate, Rude Oslnik, David Pye, and Gustav Stickley can be right at your finger tips. If your are interested in improving your hand tool skills or learning classic furniture-making techniques, we find Lost Art Press Books to be among the most important woodworking book collections we offer. With Christopher Schwarz as part of the writing and publishing team, you will be gaining access to one of the most creative and knowledgeable woodworkers around.
The Fall 2018 issue of Scroll Saw Woodworking & Crafts features a variety of projects, patterns, and features, as well as interesting techniques. This issue is a part of the regular magazine subscription. It is also available from your favorite retailer or from Fox Chapel Publishing,www.foxchapelpublishing.com, 1-800-457-9112. In This Issue Scroll down for a […]
My woodworking mentor, Robert Van Norman, studied under the esteemed woodworker James Krenov. Robert remembers many of JK’s wise words, especially “trust your eye”. When it was time for me to hear those words, I remember feeling such relief and permission to embrace my inherent perspicacity. Intuition is essential in the design and creation process, and for developing work that reflects the maker beyond his or her technical skill alone. At times, the craftsperson is called on to explain the aesthetics of his design and saying “it just feels right” doesn’t always cut it. This article covers seven common design considerations, their definition and how they are generally accepted and understood. Not only will the article help increase design vocabulary and awareness, but it may also assist in problem solving and recognizing the aesthetic strengths and weaknesses of a furniture piece.
The holes we want to mark are the holes through which the threaded rod connecting the two legs will run. This threaded rod will run through the 3/8" groove along the bottom of the short stretchers,. The hole for the upper stretcher has to be positioned so that when the rod is running through this groove, the top of the short stretcher is even with the top of the legs. The most precise way I've found for marking the position of this hole is to use a dowel center. Fit the dowel center into the bottom groove, line up the stretcher, and bang on the end with a rubber mallet. The dowel center will leave a mark indicating the center of the hole.
Woodworking Business is an informative, common-sense-based book that may answer many questions for the amateur woodworker who is considering going professional. This is not a gorgeous book. It doesn’t have glossy photos or beautiful graphic design. What it does offer is practical, down-to-earth tips while forcing you to consider the toughest question of all: Is running your own business right for you? Chapter topics include Setting Prices, Contracting Jobs, Getting Help and Everyday Lessons. Although it’s written from an American perspective, most of the information is pertinent to a Canadian reader.
A bewildering variety of tools, clever marketing copy, and lack of knowledge can lead even the most determined new woodworker to make many unnecessary purchases, causing frustration or retreat. Written for true beginners, Your First Shop offers inspiration and encouragement, guiding readers toward smart tool choices by providing realistic, reliable information. Best-selling author Aimé Ontario Fraser started working with wood in high school, and has taught extensively in workshops and classes since. Your First Shop brings that experience to readers. Woodworkers of every taste can find a shop style that works for them in one of the book’s four sections: The Essential Shop, The Basic Shop, The Efficient Shop, and The Well-Rounded Shop. Topics include how each tool is used and what it is used for. The book also offers extensive advice on choosing a location for the shop, maximizing available space, and planning for future expansion.
Workbenches have flat tops, though sometimes at the rear there is a cavity called a tool well that contains tools and components (and prevents them from falling off). One advantage of having the well set into the top of the bench is that, even with a variety of objects in the well, a large sheet of material can still be laid flat over the entire surface of the bench; the contents of the tool well offer no interference.
Regardless of which type of screw you use, you'll need to flip the panel and use a countersink drill to on all of the exit holes. Drilling MDF leaves bumps, the countersink bit will remove them, and will create a little bit of space for material drawn up by the screw from the second sheet of MDF. You want to remove anything that might keep the two panels from mating up flat. I set a block plane to a very shallow bite and ran it over what was left of the bumps and over the edges. The edges of MDF can be bulged by by sawing or just by handling, and you want to knock that down.
Another aspect that might irk some buyers is the fact that the capacity of this bench is less than great outside of weight. The top’s surface area is a bit on the smaller end, though its length is more in line with larger models. The width though is less than two feet which can limit some projects. Similarly, the vice capacity is the second smallest on our list at 4 ½”, though this too can be modded with optional additions.