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I know, if you had a workbench, you wouldn't be building a workbench. Even so, you'll need some sort of work surface, even if it isn't as stable or capable as a proper bench. The traditional solution is to throw a hollow-core door over a couple of saw horses. The advantage of hollow core doors is that they're flat, stiff, and cheap. I used a folding table and a hollow core door I had bought for a future project.
Professional woodworker Jim Tolpin offers solid instruction on the principles of measurement and proportion, walking you through every step of the woodworking process. From design and layout to developing a cutting list, his easy-to-follow style introduces a variety of tools (new and old) used to transfer measurements accurately to the wood. You’ll learn the best cutting techniques, how to prevent mistakes before they happen, and for those unavoidable mistakes, you’ll learn how to fix them so no one will know!
With my second attempt at edge guides, I made the other rough-cut. On this, the edge guide worked fine, but the end of the cuts revealed that the saw blade wasn't quite square. So I adjusted the blade, clamped all four legs together, and made what would be the first final cut, if it came out clean enough. It didn't. I'd let the saw drift a bit away from the guide edge. So I adjusted the saw, moving the guide back half an inch, and tried again. the rough-cut parts were a couple of inches longer than they needed to be, so I had room to work with,. It's only the final cut at the other end that you only have one chance at.
From the source tutorial, you can get illustrates to the instruction about the plan. Everything is fairly described as diagrams, images, the list of supplies and tools need etc. The process to this plan is very easy to understand and follow for if you are having some basic woodworking knowledge. Make sure to collect all the supplies you need before you start with the project. You may even ask any question directly in the comment section of the tutorial post and also comment the images of your final product if you have completed it. Either way, I hope that you will manage to build this one nicely.
This is technically a vanity factor, though the ability to store tools and other supplies at quick reach can be a time and energy saver. At the least, you will want a bench that comes with a shelf underneath. This will allow the storage of larger items that can otherwise be difficult to find a place for. Drawers are the other popular storage for benches and can make retrieving tools much easier – just make sure the inside of the drawer is lined with felt or the wood may prematurely dull your tools.
@cahudson42 I bored the holes in my sandwich top with a 3/4" power auger bit with the drill in a portable drill guide that kept it vertical and in a way a bit like a plunge router. The guide screw of the auger was dead easy to centre over the laid out grid points. The holes are dead straight and clean sided. The auger bit was new which probably helped. As stated I have three rows from an end vise running the length of the front as well as from the front vise and holes in the front apron to support long pieces as well.
The decision to be made with respect to the end vise is whether the support plate should be mounted to on the inside or on the outside of the stretcher. Mounting the plate on the inside of the stretcher reduces the reach of the vise - it can't open as far, because the support plate is back from the edge by a couple of inches. But mounting the plate on the outside of the stretcher means that we need to add some support structure for the inner jaw of the vise, which the legs would have provided if we'd mounted the plate on the inside.
Luckily, we have also managed to find a detailed video tutorial of the Barn door project that illustrates the process of building a Barn door of your own. The steps and instructions in the video tutorial are different from the source links listed above. Actually, you can make different types of designs for your Barn door depending on which one you can afford easily and DIY on your own.
I find furniture takes on new meaning when separated from the sterility of an art museum (such as the Philadelphia Museum of Art’s American Wing. Maybe that’s why I prefer the museum’s period rooms). Jeffrey P. Greene’s book is perhaps my favorite of recent period woodworking texts for its ambition and helpful exploded diagrams of furniture in its appendix.
The bench I will be describing differs from both of these in a couple of areas, the most significant of which is the top. Allen's top was made from three layers of 3/4" medium density fiberboard (MDF), topped and edged with 1/4" hardboard. Christiana's top was just two layers of 3/4" MDF. My top is two layers of 3/4" MDF edged with 1/2" oak and topped by a 1-1/2" thick edge-glued oak Ikea countertop. My top is more expensive in both time and money than either Christiana's or Allen's. If you're looking to build something fast and cheap, I'd recommend Allen's approach over Christiana's. The hardboard significantly increases the durability of the top.
When the shelf was full, we called the list done. The results of that debate is the list of books that follows (publishers listed are for the editions we own). It’s by no means a perfect list. It is a list that would probably change a bit if we had the debate again in a couple months. Some of these are classics, some are contemporary. But these are the books that are first in our hearts.
Shape is critical to the ultimate success or failure of a piece of furniture. Knowing this, custom-furniture maker Lonnie Bird has taken the complex subject of shaping and in this book made it accessible to every woodworker. He guides the reader toward first visualizing, then drawing a shape, and then choosing the appropriate tool for creating it. Shaping techniques of all kinds are covered here — from the simplest ones to more complex bending and carving.”
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Over 1,400 color photos and drawings illustrate the methods, from simple butt joints to angled tenons and complex scarf joints. A project as simple as a box, for example, has a dozen ways to solve the joinery question. And, since many joints can be used interchangeably, Joinery leads you through making the right choice for your project based on the function of the piece, the time you have to work on it, your skill level, and your tooling.
Pyrography Workbook: A Complete Guide to the Art of Woodburning. It’s amazing what you can create with woodburning. You can make art that stands on its own, or use woodburning to personalize your crafts. In her book, Sue Walters talks about equipment, techniques, and safety. She also takes you step-by-step through 3 different projects for the beginner, intermediate, and the advanced woodburner. When I bought my first wood burner, I automatically purchased this book as well.
As I was handling the 2x4's, during the routing, I realized that I really wouldn't be happy with the look of the bench, if it were made from these unfinished boards. They had stamps, pencil marks, and more importantly, incipient splinters left by the saw, none of which I wanted. And I was remembering what other shop furniture made from unfinished pine had looked like, after a few years in the grime of a shop.
When you have the other leg seated, the threaded rods will extend father than you want them to. You'll want to mark them so they can be cut to length. Place a washer and a nut on each threaded rod, and then tighten down the nut to pull everything tight. Depending upon the wrench you are using, and how much longer the rod is than it needs to be, you may find it necessary to stack up a number of washers, so that the nut is positioned where the wrench can operate on it.
Furniture with Soul sheds light on some of the worlds most respected and revered makers of fine furniture. Going into their shops and learning how they got into the craft, what they most enjoy about it, and hearing some funny stories along they way is what this book is all about. It’s not a how-to in any way, unless you’re talking about how these selected group of makers made a living creating exquisite works of art. Beautiful photos of creative and challenging pieces of furniture are included throughout. My favourite book from the last year.
Before you start cutting or drilling the pieces that will make up the top, determine the layout of the top. This should include the dimensions of the MDF, the dimensions of the edging, the locations of the vises, and of the screws or bolts that will support the vises, and of all of the benchdog holes and of all of the drywall screws you will use to laminate the panels,
One you have the vise jaws shaped so that the vise moves freely, mark and drill holes in the fixed jaw for the bolts that will hold it to the bench. With these drilled, reassemble the vise and mark the location of the holes with an awl. Disassemble the vise and drill the holes through the stretcher, then reassemble the vise and bolt the inner jaw in place.
You are absolutely right on your advise. When I was agonizing over how to build a workbench my good friend turned me on to your book on workbenches. I was planning on having an overhang until I read your advise about building a workbench and not a table. So the entire front and rear surfaces; top, legs and bottom shelf are all in the same plane to clamp my work to. The addition of a sliding dead man was also something that I would have never thought of on my own. Thanks again for your advise.
Glue up the trim on the end, first. Do a dry fit, first, then as you take it apart lay everything where you can easily reach it as you put it back together again, after adding the glue. To help keep the edge piece aligned, I clamped a pair of hardboard scraps at each end. I used the piece of doubled MDF I'd cut off the end as a cawl, to help spread the pressure of the clamps. Squeeze some glue into a small bowl, and use a disposable brush. As you clamp down, position the trim just a little bit proud of the top surface.
I was raised by crafty people. In every sense of the word. Just kidding! My parents were lovely people who loved to work with their hands in their spare time. For a brief period of time as a kid my mom even earned a living by selling her wares at local craft fairs, but for the most part their crafting was a hobby that filled our home with beautiful and practical pieces of woodworking.
Anyway, the reason I bring all this up is not to brag, but to alert you to a great deal. Recently, we had a chance to acquire the last print copies of these five books, which were sitting, overlooked, in a warehouse. The books mainly have black and white interiors and beautiful hand-drawn illustrations. And every one offers more than 300 pages of excellent advice on woodworking projects and techniques.
My advice? Don't do this. If you have jointer and a planer, use them. If you don't, seriously consider using dimensional lumber that has already been planed and sanded. If you are going to try to clean up construction lumber by hand, using a hand plane is a lot faster and more pleasant than using a belt sander. Except, of course, that to do a good job of planing a board you need a solid bench to hold the board, and you don't have a bench, yet.
Planing up some beautiful walnut for a charcuterie board this afternoon. I’ve been getting a lot of requests for some videos with tool-specific demos, and first on the list is how to properly sharpen and tune a handplane for efficient use. I’ll cover everything from what stones to buy to which jigs you need/don’t need. What other questions would you like to see get answered? #woodworking #handtools #shareknowledge #sharpening #buildlikeagirl #preservetradition
Being a lover of Japanese design and tools, I’m embarrassed to say I only picked this book up in the last year. I was anticipating a straightforward, almost encyclopaedic, approach documenting the history and use of most Japanese woodworking tools. I got that, but also so much more. The stories Odate tells of his youth and apprenticeship are truly jaw-dropping, and reveal as much about working wood in Japan as what life in a fascinating and secluded Pacific country was like when he was young. I was five minutes into this book, and I guess I had an astonished look on my face, when my wife politely asked how I was enjoying the book. I looked up in bewilderment, paused for about five seconds, and said “It would take me an hour to explain what I’ve learned in the last five minutes,” and went on reading. Even though this book has been around for decades, it’s worth reading today.
Lay a leg flat on your work surface, with the countersink side of the thru-holes down. Stick a piece of threaded rod in each hole. Take a stretcher that is marked to have one end adjoin the top of this leg, stick a dowel center in its dowel hole, line it up against the leg, using the threaded rod for positioning, You want the top of the stretcher to be even with the top of the leg, or just slightly above it. Give the end of the stretcher a whack with your rubber mallet. This will leave a mark indicating where the matching dowel hole in the leg needs to be drilled. Repeat with the lower stretcher than adjoins this leg. Then repeat for the other leg that will form this trestle, and the other ends of the two stretchers.
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There are a number of tricks to using a router. First, the bit spins in a clockwise direction, as you look down at the router from the top. This means that when you cut with the router from left to right, the bit will tend to pull the router away from you, and when you route from right to left, the router will pull towards you. So, if you're hooking the edge guide along the near side of the board, route from left to right, and when you're hooking it along the far side of the board, route from right to left. Second, always test the position of your bit on scrap material. Your odds of getting it exactly right by eye are nil. Third, don't cut more than 1/4" deep on a single pass. We want a 3/8" deep grove, so make your first pass at 3/16", or thereabouts, and make a second pass to reach the full depth.
Clamp the inner jaw of the end vise in position, leaving a little bit to trim off later, and then use the dowel and dowel center trick through the screw and guiide rod holes of the vise base plate to mark the position of the screw and guide rod holes in the jaw. Remove the jaw and drill 1-1/8" holes in the marked positions. I used the drill guide for most of the holes, and drilled freehand for the last bit. When you're starting a spade bit in a deep hole like this, start the drill very slowly, and the bit will move the drill into a perpendicular position. Start it too fast and the bit will bind and you'll damage the sides of the hole.