There are two books that I would consider highly influential in my personal woodworking path. Darrell Peart’s “Greene & Greene: Design Elements for the Workshop” (Linden) and “Adventures in Wood Finishing” by George Frank (Taunton). Peart’s book kicked off my fascination with all things Greene & Greene. Peart does a fantastic job of covering history as well as practical techniques.
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With the top laying on the floor, bottom side up, the next step is to flip the base upside down, and attach it to the top. I followed Asa Christiana's design, in using s-clips. When I stopped by my local Woodcraft, though, they only had two packages of ten, so I didn't use as many as I would have, otherwise. For the top I put four on each side and two on each end. For the shelf I put three on each side and two on each end. If it turns out that I need more, I can always add more.
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Regardless of which type of screw you use, you'll need to flip the panel and use a countersink drill to on all of the exit holes. Drilling MDF leaves bumps, the countersink bit will remove them, and will create a little bit of space for material drawn up by the screw from the second sheet of MDF. You want to remove anything that might keep the two panels from mating up flat. I set a block plane to a very shallow bite and ran it over what was left of the bumps and over the edges. The edges of MDF can be bulged by by sawing or just by handling, and you want to knock that down.
Thanks Chris! I found this page while looking for a link to your e-mail address. I recently finished your erudite volumes on workbench design, and am about to embark on my own bench inspired by your take on the Holtzapffel design. As my vices and planer arrive, I’ve been agonizing over whether to use SYP or rough maple for the top. I don’t have a big budget, so all-maple is not an option. But after reading your ten tips here, I’ll stop agonizing — all SYP it is! This is, after all, my first of what I hope are at least several handmade benches. Your scholarship and craftsmanship are truly inspiring.
Chris I blame you for all these altars that are being built today and now you thinks we over thinks ’em–huh. You whipped the masses into a frenzy— now Woodworkers are trying to out pretty each other–out wood species each other –out Rube Goldberg each other. I made 2 benches in 30 years neither had a through dovetail but many were made on them and I have no idea but I would bet a dollar that neither weighed 280 pounds but they both had tons of wood on them. If you want the bench as a destination god bless but it was intended as a mean. Thats my rant I could be wrong
The holes we want to mark are the holes through which the threaded rod connecting the two legs will run. This threaded rod will run through the 3/8" groove along the bottom of the short stretchers,. The hole for the upper stretcher has to be positioned so that when the rod is running through this groove, the top of the short stretcher is even with the top of the legs. The most precise way I've found for marking the position of this hole is to use a dowel center. Fit the dowel center into the bottom groove, line up the stretcher, and bang on the end with a rubber mallet. The dowel center will leave a mark indicating the center of the hole.
Time for Geometric Shapes – Neil Moledzki Tribute clock is a reproduction of a clock made by James Krenov. The sweeping curves and the impression we get of the clock weighing down the stand produces an organic and even animated feel to the piece. It should be noted that something that has an organic feel is not the same as having an organic shape. If we break the parts down on the clock, we can see it is made entirely of geometric shapes.
As simple as its elements are, the workbench is more than a tabletop with legs, a well, and a few holes. Virtually everything in the workshop comes to rest on the bench at some point, even if only between operations at other stations. Planning and layout, cutting and shaping, assembling and finishing–all can be, and often are, performed on the benchtop. The better the design, and the better suited its size and configuration to your labors, the more efficient a tool it will be.
This book was put together to introduce people to the world of carving, and I think it does a great job. Starting with tool selection, sharpening and other important, but often overlooked aspects of the craft, it moves on to discuss chip, relief and sculptural carving. With a chapter on surface decoration as well as a section of scaled patterns to get you started, this book has a bit of everything. And even if you’re not interested in traditional carving projects, the skills learned in this book will introduce you to techniques that can be used to add texture to your next furniture project.
If you decide upon construction lumber, you want kiln dry lumber. Green lumber will warp on you as it drys. Dig through the stacks and pick out the straightest, cleanest pieces. Generally, the boards that are sitting loose on the stack are those that other people left behind, as they sorted through looking for better. Be prepared to move them out of the way, and to dig down to the better stock. Be nice, though, and put everything back when you're done.