First, we need to drill out the holes for the screws that will hold them together. While the two layers of MDF are glued, the countertop and the MDF will only be screwed. The oak countertop, like any natural wood product, will expand and contract with humidity changes. If it were glued to the MDF, the difference in expansion of the two layers would cause the countertop to buckle and curl.
The last thing is to semi-permanently attach the bolts for the vises. Given the amount of work necessary to get to the bolt heads, once the top is joined, I had intended to tighten them up so they wouldn't spin, and lock them that way with blue Loctite. (That's the strongest non-permanent grade.) That didn't work. What I found was that the bottoms of the countersinks weren't quite flat, and when I tightened the nuts down that far, the ends of the bolts would be pulled far enough out of alignment that the vise bases would no longer fit. In order for the vises to fit over the bolts, I had to leave the nuts loose enough that the bolts had a bit of wiggle - which meant that they were almost loose enough for the bolts to spin. So I put Loctite on the nuts, to keep them from unscrewing, and filled the countersinks with Liquid Nails, in hopes of keeping the bolts from spinning. I considered using epoxy, or a metal-epoxy mix like JB Weld, but I didn't have enough of either on hand. It seems to be working for now, though the real test won't be until I have to take the vises off.
I am surprised the the Hand and Eye combo by Tolpin didn’t make anyone’s list. I have also really found Chris Schwartz’s Anarchist’s design book very useful. Everything else that I really like is already in here somewhere; Moxon, Roubo, Estonia, Peart. The beginners book by Wearing is excellent, and I have taken to giving it to Eagle scouts at their Eagle Courts of Honor of late. (with an inscription about taking the raw stuff of life and developing the skills and tools to make from it what you need…); cheesy, I know, but it is a really good book to start folks off with.
As a teacher I find Ernest Joyce’s “The Technique of Furniture Making” (Batson) invaluable, ’tho it is as far away from an enjoyable read as possible. Similarly Bob Wearing’s “Essential Woodworker” (Lost Art Press). Bob is one of the only people who ever gave insight into traditional English technique. I believe the lack of similar books is due to the apprenticeship tradition of teaching, where nothing was ever written down.
I'd decided on an oil-and-wax finish. Oil finishes are by no means the toughest. In fact, they're really rather pathetic, so far as protecting the wood goes. But they're easy to apply, and not even the toughest finish will stand up to the abuse that a workbench will suffer, so it's more important that it be easy to repair. Wax is usually used to add a high gloss. On a bench, it's there to keep glue from sticking.
I made my version of a Roubo bench over 20 years ago. According to the latest bench rules it is too tall, too wide, has too many vises (I use both sides of my bench and that might be a no no, not sure ), and has far too many holes. Did I mention that I have a double row of dog holes with a user made dual row wagon vise? I had no idea they were called a wagon vise back then. Being a tool maker and tinkerer at heart I just made a vise that I thought at the time was an original idea for the main side. Couple of dowels in a piece of wood straddling the two rows and I have a bench stop, or a different variation gives me a 3 point clamping system. If that isn’t bad enough it also has drawers on the bottom to store seldom used tools and supplies. Maybe if it had taken me a few weeks to drill all those holes and mount a few vises I would only have one vise and 8 holes too. I dunno
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When this book showed up at my studio I was very sceptical. Yet another “book of everything”? But after spending only five minutes skimming through it, I learned about a couple of storage ideas my shop needed, some cool new jigs that would come in handy and a few tricks to make my time in the shop more enjoyable and productive. There will be hundreds of ideas in here you will have no interest in whatsoever, but that’s all right … there are over 650 ideas in total, so some are sure to tickle your fancy.
This time I surprised one of my favorite dice games and took it outside. I made a set of wooden dice in just a few hours, and instead of sitting in the room and doing nothing, we are taking our dice game out into the yard. With this set of wooden dice, dice games are becoming our favorite backyard game. Check out the step by step tutorial below so you can make your own.
All glue & stain benches are made using a solid maple frame for lasting durability and strength. Side Clamp Benches are made specifically for bar clamps, and are used for gluing projects or clamp storage. Benches feature an open top with 17 sets of 3/4"W grooves that accept bar clamps measuring 3 and over. Lower center rail is adaptable for storage of hand screws and C-clamps. Side clamp benches are available with or without a drip pan. Glue & Stain Benches are made with a 1-1/4 plywood top covered with heavy-coated galvanized steel. Bottom shelf has a 4 rear retaining lip. Glue and stain benches are available with or without casters. Limited Lifetime Warranty.
This book addresses a key dilemma of the beginning woodworker: how do you build good projects without the basic shop furnishings to get the job done? And, why struggle with makeshift workshop equipment when you can create your own? Now you have the guidance of an expert woodworker to help you build workshop basics that you will use for years to come.
Build this handy stool in one hour and park it in your closet. You can also use it as a step to reach the high shelf. All you need is a 4 x 4-ft. sheet of 3/4-in. plywood, wood glue and a handful of 8d finish nails. Cut the plywood pieces according to the illustration. Spread wood glue on the joints, then nail them together with 8d finish nails. First nail through the sides into the back. Then nail through the top into the sides and back. Finally, mark the location of the two shelves and nail through the sides into the shelves. Don’t have floor space to spare? Build these super simple wall-mounted shoe organizers instead!
Another odd design feature of the Windsor Design is its dog holes. While this bench provides a variety of dog holes and even offers numerous pegs and dowels to go along with it, the dog holes are not spaced as closely or with as much variation as you see with many other benches. Ultimately, this means that smaller workpieces may not be able to use the dog holes and pegs as well.