So drill the benchdog holes through the MDF layer. Begin by laying out their positions. You'll want these to be precise, so that the distances between the holes are consistent. The vises you are using will constrain your benchdog spacing. My front vise worked most naturally with two rows of holes four inches apart, my end vise with two pairs of rows, with four inches between the rows and eight inches between the pairs. Because of this, I decided on a 4" by 4" pattern.
My bench is MY BENCH. In other words, it’s a thing of evolutionary beauty. I built the top 10 years before deciding on and designing the base. I spared no absurdity. It is supremely stout and the much maligned drawers are accessible from either side. The larger drawers have dust lids and can be extended to provide support for large workpieces or as a step for climbing on top of the bench. The top alone weighs more than most Roubos. So NYAH! Did I mention that I designed it to fit in with the Arts & Crafts vernacular? Who said you can’t build your bench to be furniture? Beautiful as well as useful shop furniture? Just sayin…
Originally published at the turn of the twentieth century by an anonymous “Practical Joiner,” Woodwork Joints: How to Make and Where to Use Them remains an incredibly useful and practical guide for deciding which joints to use and how to make them the right way for carpentry, joinery, and cabinet-making. Here is the carefully illustrated source on joinery that not simply a collectible classic, but also a requisite and invaluable tool that withstands the test of time, containing more useful information than any other woodworking guide. Inside are illustrated instructions for making all kinds of joints, from simple to complex, suitable for novices and experts. The comprehensive list includes joints such as glued; halved; bridle; tongued and grooved; mortise and tenon; dowelling; scarf; hinged; shutting; dovetail and many more. Instructions specify which tools are required (i.e., planes, gauges, saws, chisels, the try square for testing purposes, etc.) and how to use them on each joint. Extensive chapters on each type of joint contain precise illustrations that make identifying joints for different purposes easy. Not a word is wasted in this short but entirely comprehensive guide, making Woodwork Joints the perfect aid for any joinery project.
I marked out the one hole location, drilled a shallow 1/16" hole into the top. I then put a 1/16" bit through the hole in my template and into the hole I had just drilled. I lined up the template, and drilled a second hole, then put another bit through that. From then on, I worked entirely from the template. With two bits through the holes pinning the template in place, the other holes in the template would be precisely located (or so the theory goes) on a 4x4" grid.
Penland School of Crafts has been operating in the foothills of the Blue Ridge Mountains for over 75 years. This book details how ten instructors – all experts in their fields – make some of the furniture for which they are best known. Each instructor is vastly different from the next, and the tips they detail are highly innovative yet understandable and useful to the amateur woodworker. The director of the school, Jean McLaughlin, says the aim of the book is threefold. “To give the reader insight into the creative and technical processes of leading woodworkers, to provide detailed, intermediate-level technical information, and to showcase a range of approaches to the material.” The book excels on all three levels. Even when Istrongly disliked the style of furniture being discussed, revelled in the unique approach the maker took to break new ground to complete the finished piece. If you would like to see how one-of-a-kind pieces of studio furniture are made, and start to add some new techniques to your arsenal, either take a trip to North Carolina or pick up this book.
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Anyway, the reason I bring all this up is not to brag, but to alert you to a great deal. Recently, we had a chance to acquire the last print copies of these five books, which were sitting, overlooked, in a warehouse. The books mainly have black and white interiors and beautiful hand-drawn illustrations. And every one offers more than 300 pages of excellent advice on woodworking projects and techniques.
Woodworker’s Visual Handbook. This is a book for people like me, who can understand an idea faster if they see it than read about it. Woodworker’s Visual Handbook has more than 1,300 illustrations and 430 pages of advice that visually explain such issues as how to install smooth-sliding drawers in frame-and-panel cabinets, how to lay out a complicated project and cut the joints, and the pros and cons of working with more than 60 species of wood (a topic on which author Jon Arno was an expert). There’s even a section on furniture styles, another topic Jon knew well.
After you have all the holes clean, set things up for your glue-up. You want everything on-hand before you start - drill, driver bit, glue, roller or whatever you're going to spread the glue with, and four clamps for the corners. You'll need a flat surface to do the glue-up on - I used my hollow core door on top my bench base - and another somewhat-flat surface to put the other panel on. My folding table was still holding my oak countertop, which makes a great flat surface, but I want to make sure I didn't drip glue on it so I covered it with some painters plastic that was left over from the last bedroom we painted.
Thanks Chris! I found this page while looking for a link to your e-mail address. I recently finished your erudite volumes on workbench design, and am about to embark on my own bench inspired by your take on the Holtzapffel design. As my vices and planer arrive, I’ve been agonizing over whether to use SYP or rough maple for the top. I don’t have a big budget, so all-maple is not an option. But after reading your ten tips here, I’ll stop agonizing — all SYP it is! This is, after all, my first of what I hope are at least several handmade benches. Your scholarship and craftsmanship are truly inspiring.
“The Complete Guide to Woodworking features detailed plans for 40 stunning projects for woodworkers of all levels, plus more than 1,200 step-by-step illustrations. It also includes expert information on setting up a workshop, safety, how to use and look after tools, and much more. For beginners and experienced woodworkers alike, this is the ultimate step-by-step guide.
Cut the 6-1/2-in. x 3-in. lid from the leftover board, and slice the remaining piece into 1/4-in.-thick pieces for the sides and end of the box. Glue them around the plywood floor. Cut a rabbet on three sides of the lid so it fits snugly on the box and drill a 5/8-in. hole for a finger pull. Then just add a finish and you’ve got a beautiful, useful gift. If you don’t have time to make a gift this year, consider offering to do something for the person. You could offer to sharpen their knives! Here’s how.
The Gempler’s Farm Supply Catalog has been a leading source for farm and outdoor work supplies for over 25 years. You’ll find all your old favorites and essential supplies. With 35,000+ products from work gloves to long-handled tools, Gempler’s makes it easy to find the gear you need to get the job done. Print and online catalogs available on request.
Of course, few benches can be ideal, and this one does have some drawbacks. That being said, most of the disadvantages of this bench are minor annoyances rather than deal breakers. For instance, this bench does not include any kind of storage whatsoever. Though, it does have the option of adding numerous additional features like a storage area. Still, for the bench, you would expect a drawer at the very least, maybe a shelf below the main table area.