Begin by cutting off a 10-in. length of the board and setting it aside. Rip the remaining 38-in. board to 6 in. wide and cut five evenly spaced saw kerfs 5/8 in. deep along one face. Crosscut the slotted board into four 9-in. pieces and glue them into a block, being careful not to slop glue into the saw kerfs (you can clean them out with a knife before the glue dries). Saw a 15-degree angle on one end and screw the plywood piece under the angled end of the block.
With the top laying on the floor, bottom side up, the next step is to flip the base upside down, and attach it to the top. I followed Asa Christiana's design, in using s-clips. When I stopped by my local Woodcraft, though, they only had two packages of ten, so I didn't use as many as I would have, otherwise. For the top I put four on each side and two on each end. For the shelf I put three on each side and two on each end. If it turns out that I need more, I can always add more.
Whether you’re setting up a new shop or upgrading your old one, a good, sturdy workbench will almost surely be central to your plans. We can help. Our editors and contributors have produced more than two dozen articles and videos about benches and assembly tables. We’ve included everything from a simple but workable plywood bench to a classic hardwood bench complete with vises. You’ll also find full project plans, as well as tips for installing vises, making your bench portable, adding storage, and more. Some of our workbench plans are free, and the rest can be purchased in our store (check the links below).
Colour Integration – Brian Newell creates a dynamic relationship between light and dark. Often, when contrast is employed, the focus is about the difference, but here Newell’s focus is about integrating the light and dark. This is achieved by using dark wood (Macassar Ebony), which also contains the same hue as the light wood (Pear), and by creating dark areas on the light wood from the negative space of the pierced carving and the pulls. (Photo by Yoshiaki Kato)
Grouping George Nakashima’s The Soul of a Tree and Jim Krenov’s Worker in Wood with Nick Offerman’s Good Clean Fun might seem sacrilegious, but we like how the trio’s perspectives encompass the diverse spirit of woodworking. The older books combine photos of exceptional work with serious reflections on the nature of craftsmanship. Nick is equally passionate about wood and woodworking, but he’s more willing to admit that he’s enjoying himself–a good example for all of us to follow.
All-in-all, the Windsor Design workbench is a nice companion, especially if your budget is limited. It is not as deeply designed and perfected as the other two benches, as there is only one vice, the bench dog holes are drilled through the surface (allowing debris to fall to the top drawers) and the drawers can be a little flimsy if you are not using glue for assembling it, but for the price they offer, there are plenty of perks.
The top is supported by the top ends of the legs and the top sides of the top stretchers. Stand your legs on end on a flat surface (like my door) and see if they wobble. If you have an end that isn't quite stable, use it as a foot, where the leveler will make it's flaws unimportant. Check the top edge of each stretcher for straightness. If one has a bit of a bow, use it for a lower stretcher. It's less critical that the shelf be well supported along its length.
Planing up some beautiful walnut for a charcuterie board this afternoon. I’ve been getting a lot of requests for some videos with tool-specific demos, and first on the list is how to properly sharpen and tune a handplane for efficient use. I’ll cover everything from what stones to buy to which jigs you need/don’t need. What other questions would you like to see get answered? #woodworking #handtools #shareknowledge #sharpening #buildlikeagirl #preservetradition