I'd intentionally made it oversize, intending to trim it flush. Trimming is a little more complicated than usual, because I needed to trim it flush on two faces. The end face extended a good 3/8", so I cut off most of the excess with a circular saw and the edge guide, then flipped the edge guide upside down to make a stable platform for the router. Aside from the use of the edge guide, flush trimming the edge face was unremarkable.
While $115 may seem expensive, try accurately boring a grid of 20mm holes on 96mm centers in 3/4 MDF. I have for a table for our retirement community shop - - its a pita. Plus the MFT material seems denser and more water resistant than garden-variety MDF. And the single-thickness has proven sufficient the last several years on my original 1080s. Still dead flat.
The hacksaw will often damage the last thread when it cuts. Running a nut off the end will fix this. You'll have to run the nut all the way down from the other end. This doesn't take long, if you chuck up the rod in your drill and let it do the work. Hold the rod vertically, with the drill pointing down, and just hold on to the nut enough to keep it from spinning.
I marked the holes by putting a dowel center in the end of a long piece of 1" dowel. Run it through the holes in the base plate, and bang on its end with a mallet. Rotate it a bit and bang it again, and repeat. Odds are the dowel center won't be precisely in the center of the dowel, so you'll be making a small ring of marks. The center of the hole is, of course, the center of that ring.
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I clamped the top to the side of the base, as I had done before, so that the edge with the knot would be easy to work with. I mixed up some ordinary five-minute epoxy and added just a touch of black epoxy pigment. I applied this freely. After about twenty minutes I checked on it and found that in the deepest spot the void wasn't entirely filled, so I mixed up another batch and added more. After that had cured for a bit I eased the top to the floor and applied a coat of oil to the bottom side. I planned on attaching the base to the top the next day, and I wanted the bottom side oiled to keep it from absorbing moisture.
Glue up the trim on the end, first. Do a dry fit, first, then as you take it apart lay everything where you can easily reach it as you put it back together again, after adding the glue. To help keep the edge piece aligned, I clamped a pair of hardboard scraps at each end. I used the piece of doubled MDF I'd cut off the end as a cawl, to help spread the pressure of the clamps. Squeeze some glue into a small bowl, and use a disposable brush. As you clamp down, position the trim just a little bit proud of the top surface.
My woodworking mentor, Robert Van Norman, studied under the esteemed woodworker James Krenov. Robert remembers many of JK’s wise words, especially “trust your eye”. When it was time for me to hear those words, I remember feeling such relief and permission to embrace my inherent perspicacity. Intuition is essential in the design and creation process, and for developing work that reflects the maker beyond his or her technical skill alone. At times, the craftsperson is called on to explain the aesthetics of his design and saying “it just feels right” doesn’t always cut it. This article covers seven common design considerations, their definition and how they are generally accepted and understood. Not only will the article help increase design vocabulary and awareness, but it may also assist in problem solving and recognizing the aesthetic strengths and weaknesses of a furniture piece.
This book was put together to introduce people to the world of carving, and I think it does a great job. Starting with tool selection, sharpening and other important, but often overlooked aspects of the craft, it moves on to discuss chip, relief and sculptural carving. With a chapter on surface decoration as well as a section of scaled patterns to get you started, this book has a bit of everything. And even if you’re not interested in traditional carving projects, the skills learned in this book will introduce you to techniques that can be used to add texture to your next furniture project.
I thought my first wood working bench was great.A heavy c channel metal frame with a recycled maple floor top with a guick release 7 in vice on the side.It is about 40in by 54in and can hold a hemi no problem. I waxed the top till it was nice and resistant to whatever was dripped on it. Only problem is I was thinking like a gear head not a wood worked.Work piece would slide and no decent clamping on the sides. I figured if I wanted to get somewhat serious about this woodworking thing I needed a real bench not a table with a vice. I read the books and with so many choices I chose a Roubo split top from Benchcrafted it would let me use it for both power and hand tools. I just finished it a week ago and it is nice not to have to chase my work across the bench. I couldn’t find a clear answer for a top coat for the bench I chose to leave the soft maple nude. So I guess I have a bench tbat has a lack of modesty.
Slice, dice and serve in style on this easy, attractive board. We’ll show you a simple way to dry-fit the parts, scribe the arc and then glue the whole thing together. We used a 4-ft. steel ruler to scribe the arcs, but a yardstick or any thin board would also work. Find complete how-to instructions on this woodworking crafts project here. Also, be sure to use water-resistant wood glue and keep your board out of the dishwasher or it might fall apart. And one more thing: Keep the boards as even as possible during glue-up to minimize sanding later. For great tips on gluing wood, check out this collection.
Woodworking books, plans and CDs allow you to study the methods of woodworking experts to reduce the learning curve on woodworking projects and save valuable time in the workshop. Reading a woodworking book is the easiest and least expensive way to learn from woodworking legends and craftsmen. Woodworking tips and lessons from masters like Tage Frid, Frank Klausz, Sam Maloof, Thomas Moser, Ian Norbury, Toshio Odate, Rude Oslnik, David Pye, and Gustav Stickley can be right at your finger tips. If your are interested in improving your hand tool skills or learning classic furniture-making techniques, we find Lost Art Press Books to be among the most important woodworking book collections we offer. With Christopher Schwarz as part of the writing and publishing team, you will be gaining access to one of the most creative and knowledgeable woodworkers around.
Another comprehensive book by Taunton Press, Wood Flooring is extremely informative, not to mention visually compelling. From subfloors to finishing, and everything in between, you can be sure this is the only book you will ever need on the subject. My favourite chapter was on inlays and curves: using jigs and templates to add circular inlays to a floor, laying out and installing laminated curves, even working with stone and metal inlays … there’s a lot to learn in that one chapter alone. Much of it could be adapted to making furniture. If you want to lay a basic wood floor this book will help you add lasting value and beauty to your home. If you’re looking to one-up your super handy DIY brother-in-law, you can start here too.
While a strict figure for the bench’s weight capacity is not available, a quick browse through their other stand and bench products shows a general weight capacity well above most other brands. As such, while we cannot say for certain that this bench provides the best weight capacity, it is more than likely that it the capacity is similar to the other products in the catalog.