You are absolutely right on your advise. When I was agonizing over how to build a workbench my good friend turned me on to your book on workbenches. I was planning on having an overhang until I read your advise about building a workbench and not a table. So the entire front and rear surfaces; top, legs and bottom shelf are all in the same plane to clamp my work to. The addition of a sliding dead man was also something that I would have never thought of on my own. Thanks again for your advise.
Chris I blame you for all these altars that are being built today and now you thinks we over thinks ’em–huh. You whipped the masses into a frenzy— now Woodworkers are trying to out pretty each other–out wood species each other –out Rube Goldberg each other. I made 2 benches in 30 years neither had a through dovetail but many were made on them and I have no idea but I would bet a dollar that neither weighed 280 pounds but they both had tons of wood on them. If you want the bench as a destination god bless but it was intended as a mean. Thats my rant I could be wrong
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With more than 1,800 drawings, diagrams and photos, this authoritative guide encompasses the whole art and craft of woodworking. Designed to instruct and inspire every woodworker from the beginner to the most exacting expert, it has become a classic. It includes a discussion of all the principal hardwoods and softwoods, how to choose and use hand tools, detailed information on every woodworking technique–jointing, bonding, fastening, laminating, and much more.
I’ve built workbenches with more than 100 students. In every class, there’s one guy who wants to put a vise on every corner of the bench. Not because it’s a partner’s bench for two people. Just because he wants it that way. While I support your freedom to choose, I also don’t want to spend two weeks installing complex tail-vise hardware on your bench when we could be building furniture instead.
The last thing is to semi-permanently attach the bolts for the vises. Given the amount of work necessary to get to the bolt heads, once the top is joined, I had intended to tighten them up so they wouldn't spin, and lock them that way with blue Loctite. (That's the strongest non-permanent grade.) That didn't work. What I found was that the bottoms of the countersinks weren't quite flat, and when I tightened the nuts down that far, the ends of the bolts would be pulled far enough out of alignment that the vise bases would no longer fit. In order for the vises to fit over the bolts, I had to leave the nuts loose enough that the bolts had a bit of wiggle - which meant that they were almost loose enough for the bolts to spin. So I put Loctite on the nuts, to keep them from unscrewing, and filled the countersinks with Liquid Nails, in hopes of keeping the bolts from spinning. I considered using epoxy, or a metal-epoxy mix like JB Weld, but I didn't have enough of either on hand. It seems to be working for now, though the real test won't be until I have to take the vises off.
Finishing is often an afterthought and spraying a finish isn’t exactly the first technique discussed when the topic does come up. While it’s often easier to wipe on a couple of coats of finish and be done with it, there are times when spraying a finish makes the most sense. There are many advantages to spraying a finish but there are some drawbacks too. Spray Finishing Made Simple does what it claims – it takes an imposing, unfamiliar topic and makes sense of it. This book is for the first-time spray finisher, as it starts with the basics and progresses through the stages. Don’t let the unknown stand in your way if you’re interested in learning about spraying. Pick up this book and get spraying.
If you remember, when drilling the MDF I finished the holes from the other side using a Forstner bit. It made for a clean hole, but the positioning wasn't as precise as I really wanted. So for this, I decided to clamp a length of scrap MDF to the back side, and to drill straight through. My Forstner bits were too short, so I bought an extender. And then I found that the spade bits I was using gave a cleaner exit hole. Whooda thunk?
My first attempt at making a cutting guide didn't work. What I ended up with worked fine for cutting panels, but the guide-strip was too narrow, and when the saw was extended fully for rough-cutting the 4x4's the clamp heads got in the way. So I made another. Actually, I made two more, so that I could cut one into shorter pieces that would be easier to handle.
The front edge of a woodworker’s bench is usually lined with square holes positioned at regular intervals. These holes hold bench dogs and holdfast clamps in place for securing work pieces. Beneath the top of the bench, some cabinetmaker models feature single storage drawers, others several drawers and even cupboards incorporated into a case-like base.
This plan is probably the easiest plan ever added in the list. The one who is working on this project, don’t need any professional skills but just knowing some basics of woodworking will be enough for this DIY. You will get step by step detailed process of this tutorial in the source linked tutorial. This tutorial will surely help you to build this plan quickly.
If you decide upon construction lumber, you want kiln dry lumber. Green lumber will warp on you as it drys. Dig through the stacks and pick out the straightest, cleanest pieces. Generally, the boards that are sitting loose on the stack are those that other people left behind, as they sorted through looking for better. Be prepared to move them out of the way, and to dig down to the better stock. Be nice, though, and put everything back when you're done.
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Glue up the trim on the end, first. Do a dry fit, first, then as you take it apart lay everything where you can easily reach it as you put it back together again, after adding the glue. To help keep the edge piece aligned, I clamped a pair of hardboard scraps at each end. I used the piece of doubled MDF I'd cut off the end as a cawl, to help spread the pressure of the clamps. Squeeze some glue into a small bowl, and use a disposable brush. As you clamp down, position the trim just a little bit proud of the top surface.
The base needs to be as wide as the sum of width of the guide strip and the distance from the edge of the shoe, plus a bit extra, With my saw, the overhang is 3-1/2", so I made my guide strip 5-1/2" wide. The distance between from the edge of the shoe to the blade is about 4-1/2", so the base needs to be at least 10" wide. Since I was working with a 24" wide sheet, I just sliced it down the middle.
Workbenches have flat tops, though sometimes at the rear there is a cavity called a tool well that contains tools and components (and prevents them from falling off). One advantage of having the well set into the top of the bench is that, even with a variety of objects in the well, a large sheet of material can still be laid flat over the entire surface of the bench; the contents of the tool well offer no interference.
Woodworkers like books. Maybe it’s because they’re somehow still a wood product, but let’s face it, they travel into the shop well, offer great how-to instruction with pictures and words, and you can make notes in the margins if you like. Our fine woodworking books cover all the topics for which you’re looking: furniture plans; hand tool techniques; shop projects; wood finishing advice and much more.
I made a low table out of a couple of step-stools, my hollow-core door, and one of the MDF panels that would eventually form part of my top. I was concerned that any oil that dripped on the door might interfere with its glue adhesion, when I finally get around to the project for which I'd purchased it. The top side of the top sheet of MDF, though, I planned to oil, anyway. (Ditto for the bottom side of the bottom sheet.
This is used to secure workpieces in place while you work on them – often for jointing. The location and capacity are the important things to look at. Most vices will come on a right-hand configuration either on the front or the side of the bench. If possible, it is a good idea to look for vices that can be repositioned. In terms of capacity, anything over 5” is solid while anything under 4” is likely a bit too small for all projects.