As simple as its elements are, the workbench is more than a tabletop with legs, a well, and a few holes. Virtually everything in the workshop comes to rest on the bench at some point, even if only between operations at other stations. Planning and layout, cutting and shaping, assembling and finishing–all can be, and often are, performed on the benchtop. The better the design, and the better suited its size and configuration to your labors, the more efficient a tool it will be.
The hacksaw will often damage the last thread when it cuts. Running a nut off the end will fix this. You'll have to run the nut all the way down from the other end. This doesn't take long, if you chuck up the rod in your drill and let it do the work. Hold the rod vertically, with the drill pointing down, and just hold on to the nut enough to keep it from spinning.
Woodworking Business is an informative, common-sense-based book that may answer many questions for the amateur woodworker who is considering going professional. This is not a gorgeous book. It doesn’t have glossy photos or beautiful graphic design. What it does offer is practical, down-to-earth tips while forcing you to consider the toughest question of all: Is running your own business right for you? Chapter topics include Setting Prices, Contracting Jobs, Getting Help and Everyday Lessons. Although it’s written from an American perspective, most of the information is pertinent to a Canadian reader.
I marked the holes by putting a dowel center in the end of a long piece of 1" dowel. Run it through the holes in the base plate, and bang on its end with a mallet. Rotate it a bit and bang it again, and repeat. Odds are the dowel center won't be precisely in the center of the dowel, so you'll be making a small ring of marks. The center of the hole is, of course, the center of that ring.
Next is the shelf. Start with the 24x48" piece of MDF. Clamp this on top of the base, and pencil in the outside of the stretchers and the inside angle of the legs. Flip it over, pull out your trusty cutting guide, and cut it to width and to length. Cutting out the angles is simple, with a jig saw. It's not much work with a hand saw. If you took enough care with supporting blocks and stops, you could probably do it with a circular saw. Since I did have a jig saw, I used it.
Build this handy stool in one hour and park it in your closet. You can also use it as a step to reach the high shelf. All you need is a 4 x 4-ft. sheet of 3/4-in. plywood, wood glue and a handful of 8d finish nails. Cut the plywood pieces according to the illustration. Spread wood glue on the joints, then nail them together with 8d finish nails. First nail through the sides into the back. Then nail through the top into the sides and back. Finally, mark the location of the two shelves and nail through the sides into the shelves. Don’t have floor space to spare? Build these super simple wall-mounted shoe organizers instead!
Pyrography Workbook: A Complete Guide to the Art of Woodburning. It’s amazing what you can create with woodburning. You can make art that stands on its own, or use woodburning to personalize your crafts. In her book, Sue Walters talks about equipment, techniques, and safety. She also takes you step-by-step through 3 different projects for the beginner, intermediate, and the advanced woodburner. When I bought my first wood burner, I automatically purchased this book as well.
My bench is MY BENCH. In other words, it’s a thing of evolutionary beauty. I built the top 10 years before deciding on and designing the base. I spared no absurdity. It is supremely stout and the much maligned drawers are accessible from either side. The larger drawers have dust lids and can be extended to provide support for large workpieces or as a step for climbing on top of the bench. The top alone weighs more than most Roubos. So NYAH! Did I mention that I designed it to fit in with the Arts & Crafts vernacular? Who said you can’t build your bench to be furniture? Beautiful as well as useful shop furniture? Just sayin…
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Texture is the surface quality of a material. Texture has great potential to connect the observer emotionally to the work, inviting the person to touch and explore it. On a chair, for example, the texture of fabric can tempt persons to sit in it or immediately reject it. Smooth surfaces reflect light and can appear shiny making a piece feel light. Heavily textured surfaces absorb light. When considering texture, look at it from all angles and under different light conditions to see the full impact of its surface. To help determine scale with texture, the guidelines under pattern and proportion can also be followed.
1. In this post, you kindly remind us not to make it too deep or worry too much about the height. I presume you still believe a bench cannot be too long or too heavy? I’m with you — just asking if that’s actually still your opinion, since the bench above appears to be yet another six footer. (If longer is better, why don’t you build an 8 or 10′ for your home shop?) TYIA – remember, I’ve bought all my lumber to start my new bench, but I haven’t milled anything yet, so you’re really helping in an immediate way here!
1. Cabinet Making and Millwork by John L. Feirer. I read this book cover to cover when I first got into woodworking, and its still my number one reference book when researching a project or technique. I believe it was intended as a textbook for a high school shop class, so it's laid out in great 101 style. It includes descriptions of everything from how sandpaper is made to best practices for shop math, and provides details for both hand and power tools.
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Regardless of which type of screw you use, you'll need to flip the panel and use a countersink drill to on all of the exit holes. Drilling MDF leaves bumps, the countersink bit will remove them, and will create a little bit of space for material drawn up by the screw from the second sheet of MDF. You want to remove anything that might keep the two panels from mating up flat. I set a block plane to a very shallow bite and ran it over what was left of the bumps and over the edges. The edges of MDF can be bulged by by sawing or just by handling, and you want to knock that down.
Tapping the knowledge of dozens of top-shelf woodworkers, Scott Landis’s The Workbench Book, and Jim Tolpin’s The Toolbox Book are filled with inspirational photos and drawings that you can use to enhance your workbench and tool storage needs. John White’s Care and Repair of Shop Machines completes the workshop triumvirate. The author’s straightforward advice for repairing and setting machinery will help you make the most of every machine in your shop.
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In terms of size, this bench is another Sjobergs that is a bit on the small side, though it is actually far more squared than some others. While its length is a bit disappointing at 54″, the width is over 24″ wide which does provide for more diverse projects. Even better, this product still features the incredibly 500-pound weight capacity and continues the Sjobergs trend of avoiding joints that are not as durable as they otherwise could be.