Lay a leg flat on your work surface, with the countersink side of the thru-holes down. Stick a piece of threaded rod in each hole. Take a stretcher that is marked to have one end adjoin the top of this leg, stick a dowel center in its dowel hole, line it up against the leg, using the threaded rod for positioning, You want the top of the stretcher to be even with the top of the leg, or just slightly above it. Give the end of the stretcher a whack with your rubber mallet. This will leave a mark indicating where the matching dowel hole in the leg needs to be drilled. Repeat with the lower stretcher than adjoins this leg. Then repeat for the other leg that will form this trestle, and the other ends of the two stretchers.
Here's the great thing about woodworking... it really hasn't changed much over the last few decades, even centuries. Sure, there are new tools and technologies that make things come together faster, light-weight power tools that cause less fatigue, and safety improvement measures like that table saw that stops if you put your tongue on it. But the techniques are classic, and the purpose and design of hand tools are the same as they were for our grandparent's generation, and their grandparents before. All of which means - there's some staple, go-to techniques and joints and processes that every woodworker should know, and you don't have to make sure your sources are up-to-date before you seek out the best way to cut a mortise.
Much like the dimensions of a bench’s tabletop, the weight capacity will similarly affect what size of projects you can work on with your bench. A common weight capacity sits between 220 to 250 pounds. While this is okay, it will limit some heavier projects. Ideally, you should shoot for 300 pounds, though some benches can offer 500 pounds of weight capacity or more.
The decision to be made with respect to the end vise is whether the support plate should be mounted to on the inside or on the outside of the stretcher. Mounting the plate on the inside of the stretcher reduces the reach of the vise - it can't open as far, because the support plate is back from the edge by a couple of inches. But mounting the plate on the outside of the stretcher means that we need to add some support structure for the inner jaw of the vise, which the legs would have provided if we'd mounted the plate on the inside.
The Workshop Book: A Craftsman's Guide to Making the Most of Any Work Space by Scott Landis. This is not a new book - it was written in 1987. And the photographs reflect that. But what it lacks in that flip-through-the-pictures-and-get-major-workspace-envy, it makes up for in the actual text. It provides, mostly, creative solutions for a variety of different tasks from real professionals working in limited space. If you're interested in upgrading your space or building your dream shop from scratch, this really is a good place to start. It doesn't have a ton of up-to-date and practical advice; its more of a reflection on the nature of workshops in all their variety. And that never goes out of style.
Great advice. May I add #11?…if you’re left handed (like me), build a left handed bench. It sounds obvious, but when I made my bench, I had looked at all the pictures in my books, laid out plans for a nice, traditional bench, built it, then realized my front vise should have been on the other end (I have no tail vise). I plane from left to right, and the front vise is always in the way.
Over 1,400 color photos and drawings illustrate the methods, from simple butt joints to angled tenons and complex scarf joints. A project as simple as a box, for example, has a dozen ways to solve the joinery question. And, since many joints can be used interchangeably, Joinery leads you through making the right choice for your project based on the function of the piece, the time you have to work on it, your skill level, and your tooling.
Working on one side at a time, glue and nail the side to the back. Apply glue and drive three 1-5/8-in. nails into each shelf, attach the other side and nail those shelves into place to secure them. Clamps are helpful to hold the unit together while you’re driving nails. Center the top piece, leaving a 2-in. overhang on both sides, and glue and nail it into place. Paint or stain the unit and then drill pilot holes into the top face of each side of the unit and screw in the hooks to hold your ironing board. Mount the shelf on drywall using screw-in wall anchors.
A few days back, I was searching for some cool DIY plans. So, I got to work and ended up coming up with some easy to follow project and an awesome new ice chest cooler to have out on the deck! It was going to be perfect for summer hangouts and barbecues. It was a fun and practical plan to work on and I know you will have fun tackling select a design from this plan and start building your own. Enjoy learning how you can build a rustic cooler also sing the video tutorial and source tutorial plan!
Build this handy stool in one hour and park it in your closet. You can also use it as a step to reach the high shelf. All you need is a 4 x 4-ft. sheet of 3/4-in. plywood, wood glue and a handful of 8d finish nails. Cut the plywood pieces according to the illustration. Spread wood glue on the joints, then nail them together with 8d finish nails. First nail through the sides into the back. Then nail through the top into the sides and back. Finally, mark the location of the two shelves and nail through the sides into the shelves. Don’t have floor space to spare? Build these super simple wall-mounted shoe organizers instead!
This instructable shows how to build, with basic tools and readily-available lumber, a bench that provides most of the function of a traditional woodworker's workbench. I began with a design by Asa Christiana that was featured in the second season of finewoodworking.com's video series Getting Started in Woodworking. The project plans are available on their website.
6. The Complete Book of Woodworking by Tom Carpenter. Another great reference book you'll come back to again and again. The latter half contains a bunch of projects you may or may not end up making (I bet you won't) but the details covered in the first half are as good as any overview-style book I've come across. When I want to make sure my process is up to snuff when I'm working on a ManMade post, this is the one I check first.
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Pen Turner’s Workbook. If you’ve followed my blog for long, you already know that pen turning is my favorite woodworking hobby. Barry Gross is a superstar in the pen turning world, and his pens speak volumes on his craftsmanship and creativity. If you want to learn the basics of pen turning, or if you want to learn some advanced techniques, this book will not disappoint you. He takes you step-by-step through the pen making process, and the book’s photography is phenomenal.
Remove the jaws and route the edges that you could not route while they were still attached. Then use a roundover bit on all of the corners except the inner edge of the inner jaw of the end vise. Give everything a lite sanding, and apply Danish oil to the inner surfaces of the jaws. (By "inner surfaces", I mean those surfaces that will not be accessible when the vises are assembled - the inner surface of the inner jaw, that bolts to the bench, and the outer surfaces of the outer jaws, that bolt to the vise plates.)
In ancient times, the woodworker’s bench consisted of a plank or split log with four splayed legs. Descendants of those benches are manufactured today, usually with a top of hardwood slabs glued together. The norm nowadays is four straight legs supporting the bulk above, often with braces and a shelf below. Despite the improvements, the linkage to Greek and Roman antecedents is still evident.
Line is defined by two points and is long relative to its width; it can be thick, thin, vertical, diagonal, straight or curved. Lines are often used to define a space, draw attention to a particular area and guide the viewer's eyes around a piece. To critically examine line in your design, look at the relationship between the lines, including ones which may be created in the negative space. How do they align? Do they lead your eye around the piece or do they stop abruptly and create disorientation?
When you're working with linseed oil, never -- I mean NEVER -- leave used rags lying around. Hang them up outside, away from anything combustible, and where there's enough air circulation to keep them cool. Or put them in a bucket of water, and hang them outside later. If you're just setting a rag down for the moment, set it out flat, without folds, on something non-flammable. Hanging outside in the breeze, the oil in the rags won't retain heat while they oxidize. For the oil to completely oxidize can take in a couple of days, if it's warm, or more than a week, if it's cold and rainy. When fully oxidized, the oil will be solid and the rags will be stiff. At that point, they're safe, and can be thrown in the trash. Toss them in the trash before that, and you might as well say goodbye to your garage.
Drilling a precisely positioned, deep, wide hole isn't easy, without a drill press. So I bought a WolfCraft drill guide. After experimenting with it, and drilling some test holes, I build a jig around it. I screwed it to a scrap of MDF, and then drilled a carefully-centered 3/4" hole. The MDF can be clamped more easily than the base itself, and the 3/4" hole will keep a 3/4" Forstner bit drilling precisely where it is supposed to.
With the top laying on the floor, bottom side up, the next step is to flip the base upside down, and attach it to the top. I followed Asa Christiana's design, in using s-clips. When I stopped by my local Woodcraft, though, they only had two packages of ten, so I didn't use as many as I would have, otherwise. For the top I put four on each side and two on each end. For the shelf I put three on each side and two on each end. If it turns out that I need more, I can always add more.
You are absolutely right on your advise. When I was agonizing over how to build a workbench my good friend turned me on to your book on workbenches. I was planning on having an overhang until I read your advise about building a workbench and not a table. So the entire front and rear surfaces; top, legs and bottom shelf are all in the same plane to clamp my work to. The addition of a sliding dead man was also something that I would have never thought of on my own. Thanks again for your advise.
Beyond the weight capacity, the Grizzly is also the largest table top on our list and in more ways than one. For a workspace, the Grizzly provides 5’ of length by 2 ½’ of width. There is not another table that really comes close to that size. Another size advantage of the Grizzly bench is the table top’s thickness. While the standard thickness of the table top for a quality woodworking bench is 1” with lesser models often offering only ¾” of thickness, the Grizzly provides a 1 ½” thick table top.