Drill a pair of 3/8" holes in each end of the short stretchers, just over half of the depth of the dowels, using a brad-pointed bit. These stretchers already have a groove running their length, centered on the bottom edge. Precise placement isn't necessary, but keeping track of which part is which is. We need a hole in each end of each stretcher. Take care to keep these holes square, you don't want them running at angles.
Thanks Chris! I found this page while looking for a link to your e-mail address. I recently finished your erudite volumes on workbench design, and am about to embark on my own bench inspired by your take on the Holtzapffel design. As my vices and planer arrive, I’ve been agonizing over whether to use SYP or rough maple for the top. I don’t have a big budget, so all-maple is not an option. But after reading your ten tips here, I’ll stop agonizing — all SYP it is! This is, after all, my first of what I hope are at least several handmade benches. Your scholarship and craftsmanship are truly inspiring.
With a pencil and a protractor, divide the larger disc into 30-degree wedges to create 12 center lines for the bottle indents. Center and trace the smaller disc on top of the larger disc. Next, with a drill press, drill 3/8-in.-deep holes on the 12 center lines with the 1-7/8-in. Forstner bit, spacing them between the disc’s outer edge and the traced circle. Next, divide the smaller disc into 60-degree wedges and drill six more 3/8-in.-deep holes with the Forstner bit.
I decided to finish the top with a number of coats of Danish oil, followed by a coat of wax. I applied the first coat of oil in the usual manner, making sure to cover the edges, and down the holes. I applied a coat oil to the top side of the shelf, as well. Wipe it on, let it sit wet for half-an-hour, then rub it off. Wait a day or two, add a second coat, and then again for a third.
Tom Fidgen, a regular contributor to our magazine, works only with hand tools, so he has a slightly different way of looking at a project – and an honest respect for good, old-fashioned hard work. He seems to appreciate the small things in woodworking, gaining great satisfaction from a smoothly planed surface or a strong mortise and tenon joint, and it rubs off. Made by Hand takes the reader through the entire process of making six different projects with nothing but hand tools. He talks a lot about the philosophy behind his style of working and how you can bring some of the simple life into your next project. He doesn’t hit you over the head with electricity guilt – he realizes that balance is what most people ought to strive for. Tom’s welcoming, open writing style is also a nice surprise. It’s almost like you’re having a conversation with him right in your living room, discussing what really matters in woodworking.
Lay a leg flat on your work surface, with the countersink side of the thru-holes down. Stick a piece of threaded rod in each hole. Take a stretcher that is marked to have one end adjoin the top of this leg, stick a dowel center in its dowel hole, line it up against the leg, using the threaded rod for positioning, You want the top of the stretcher to be even with the top of the leg, or just slightly above it. Give the end of the stretcher a whack with your rubber mallet. This will leave a mark indicating where the matching dowel hole in the leg needs to be drilled. Repeat with the lower stretcher than adjoins this leg. Then repeat for the other leg that will form this trestle, and the other ends of the two stretchers.
This time I surprised one of my favorite dice games and took it outside. I made a set of wooden dice in just a few hours, and instead of sitting in the room and doing nothing, we are taking our dice game out into the yard. With this set of wooden dice, dice games are becoming our favorite backyard game. Check out the step by step tutorial below so you can make your own.
This is used to secure workpieces in place while you work on them – often for jointing. The location and capacity are the important things to look at. Most vices will come on a right-hand configuration either on the front or the side of the bench. If possible, it is a good idea to look for vices that can be repositioned. In terms of capacity, anything over 5” is solid while anything under 4” is likely a bit too small for all projects.
Begin by cutting off a 10-in. length of the board and setting it aside. Rip the remaining 38-in. board to 6 in. wide and cut five evenly spaced saw kerfs 5/8 in. deep along one face. Crosscut the slotted board into four 9-in. pieces and glue them into a block, being careful not to slop glue into the saw kerfs (you can clean them out with a knife before the glue dries). Saw a 15-degree angle on one end and screw the plywood piece under the angled end of the block.
2 - use a plunge router with a bottom bearing cuter bit such as this from rockler: http://www.rockler.com/product.cfm?page=25160&site=ROCKLER .... I thought to use the short one as I plunge it directly downward in the centre of the hole until the bearing reaches within the tabletop hole. I suppose one could use a long one, but the stubbiness seemed more practical (the big bearing ensured accuracy?)
I clamped the top to the side of the base, as I had done before, so that the edge with the knot would be easy to work with. I mixed up some ordinary five-minute epoxy and added just a touch of black epoxy pigment. I applied this freely. After about twenty minutes I checked on it and found that in the deepest spot the void wasn't entirely filled, so I mixed up another batch and added more. After that had cured for a bit I eased the top to the floor and applied a coat of oil to the bottom side. I planned on attaching the base to the top the next day, and I wanted the bottom side oiled to keep it from absorbing moisture.
Woodworker’s Visual Handbook. This is a book for people like me, who can understand an idea faster if they see it than read about it. Woodworker’s Visual Handbook has more than 1,300 illustrations and 430 pages of advice that visually explain such issues as how to install smooth-sliding drawers in frame-and-panel cabinets, how to lay out a complicated project and cut the joints, and the pros and cons of working with more than 60 species of wood (a topic on which author Jon Arno was an expert). There’s even a section on furniture styles, another topic Jon knew well.
Yes Seriously! You can build an easy bed frame yourself without any other’s help. As everyone knows the starting point of any bedroom is a gorgeous bed. However, you also need something that lets you enjoy peaceful slumber in comfort and warmth, but since the bed took as the focal point of the room, you may need something that looks really good too.
If you decide upon construction lumber, you want kiln dry lumber. Green lumber will warp on you as it drys. Dig through the stacks and pick out the straightest, cleanest pieces. Generally, the boards that are sitting loose on the stack are those that other people left behind, as they sorted through looking for better. Be prepared to move them out of the way, and to dig down to the better stock. Be nice, though, and put everything back when you're done.
Though still straightforward in design, this bench distinguishes itself from many of its competitors with the sheer wealth of storage options. It includes two drawers of equal size with an additional drawer of double size as well as a spacious cupboard. Altogether, this provides for more storage space and organization than any other workbench we reviewed. Of course, this bench also comes with many of the same advantages and disadvantages that you would expect to see on other models within this lineup.
I find furniture takes on new meaning when separated from the sterility of an art museum (such as the Philadelphia Museum of Art’s American Wing. Maybe that’s why I prefer the museum’s period rooms). Jeffrey P. Greene’s book is perhaps my favorite of recent period woodworking texts for its ambition and helpful exploded diagrams of furniture in its appendix.
With the shelf secure, get a couple of friends to come help, and stand the bench on its feet. I said earlier moving the top by yourself is dangerous. Trying to lift the entire bench is foolhardy. Of course, I already said I'm stubborn, so I did it myself by rigging a simple block-and-tackle using lightweight pulleys I got at the hardware store. (Not the lightest-weight pulleys, those are meant for flag poles and have a design load of something like 40 pounds. These had a design load of 420 pounds.)
Stop it. Really. I mean it. Pick a height between your thigh and waist that seems right. You’ll adapt. Don’t worry about your back. You’ll adapt. If you are really uncertain, make it a little taller and then cut down the legs. After a decade or so, your work habits will put a magic number in your head. You’ll have built enough furniture that you will know your number. Until then, pick a number.
With more than 1,800 drawings, diagrams and photos, this authoritative guide encompasses the whole art and craft of woodworking. Designed to instruct and inspire every woodworker from the beginner to the most exacting expert, it has become a classic. It includes a discussion of all the principal hardwoods and softwoods, how to choose and use hand tools, detailed information on every woodworking technique–jointing, bonding, fastening, laminating, and much more.
Some tools required to build a picture frame are a table saw, miter saw, measuring tape, wood glue etc. A table saw with a backing board and miter gauge can be used to get the right angle and lengths of picture frame every time. You can use builders square to arrange the final cut pieces before nailing, screwing or gluing. Check out the video tutorial below for more details.
For one, the bench itself is a good size. While its width as a tad short at just over 1 ½’, the length is a great 5’ long. Even better, this bench is made out of birch wood. Birchwood is similar to beech in that it is strong but soft enough to prevent inadvertent dulling of your tools. However, birch has a bit of an advantage over beech in that it is not a porous which makes staining on the Windsor Design a more worry-free affair.