First, cut one long edge. Second, cut a short edge, making sure it's square to the long edge you just cut. Clamp both pieces of the edging you'll be using along the long edge you've cut, and measure the width of the base plus 1/4-1/2", mark that, and then lay out a line through the mark that is square to the end you've cut, then cut along the line. Finally, cut the remaining short edge square to both long edges. (The length of the top doesn't need to precisely match anything, so we don't need to bother with clamping the trim before measuring.)
Here’s a traditional Swedish farm accessory for gunk-laden soles. The dimensions are not critical, but be sure the edges of the slats are fairly sharp?they’re what makes the boot scraper work. Cut slats to length, then cut triangular openings on the side of a pair of 2x2s. A radial arm saw works well for this, but a table saw or band saw will also make the cut. Trim the 2x2s to length, predrill, and use galvanized screws to attach the slats from underneath. If you prefer a boot cleaner that has brushes, check out this clever project.
In terms of size, this bench is another Sjobergs that is a bit on the small side, though it is actually far more squared than some others. While its length is a bit disappointing at 54″, the width is over 24″ wide which does provide for more diverse projects. Even better, this product still features the incredibly 500-pound weight capacity and continues the Sjobergs trend of avoiding joints that are not as durable as they otherwise could be.
I'd intentionally made it oversize, intending to trim it flush. Trimming is a little more complicated than usual, because I needed to trim it flush on two faces. The end face extended a good 3/8", so I cut off most of the excess with a circular saw and the edge guide, then flipped the edge guide upside down to make a stable platform for the router. Aside from the use of the edge guide, flush trimming the edge face was unremarkable.
Tom Fidgen, a regular contributor to our magazine, works only with hand tools, so he has a slightly different way of looking at a project – and an honest respect for good, old-fashioned hard work. He seems to appreciate the small things in woodworking, gaining great satisfaction from a smoothly planed surface or a strong mortise and tenon joint, and it rubs off. Made by Hand takes the reader through the entire process of making six different projects with nothing but hand tools. He talks a lot about the philosophy behind his style of working and how you can bring some of the simple life into your next project. He doesn’t hit you over the head with electricity guilt – he realizes that balance is what most people ought to strive for. Tom’s welcoming, open writing style is also a nice surprise. It’s almost like you’re having a conversation with him right in your living room, discussing what really matters in woodworking.
Great advice. May I add #11?…if you’re left handed (like me), build a left handed bench. It sounds obvious, but when I made my bench, I had looked at all the pictures in my books, laid out plans for a nice, traditional bench, built it, then realized my front vise should have been on the other end (I have no tail vise). I plane from left to right, and the front vise is always in the way.
I was raised by crafty people. In every sense of the word. Just kidding! My parents were lovely people who loved to work with their hands in their spare time. For a brief period of time as a kid my mom even earned a living by selling her wares at local craft fairs, but for the most part their crafting was a hobby that filled our home with beautiful and practical pieces of woodworking.
Then I flipped the top and the base, lied up the base in the proper location relative to the top, I then positioned the front vise and the support MDF for the end vise, and marked the locations of the bolt holes. Then I flipped the base right side up, drilled small pilot holes from the bottom side where I had marked the locations, and then drilled shallow countersink holes from each side, then a through hole that matched the bolts. Finally I tried out the bolts and washers, and deepened the countersinks until the heads of the bolts were just below flush.
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I ended up making a number of practice cuts. The first revealed that I hadn't tightened the screws on the edge guide enough. The second revealed that the design of the edge guide provided very little support at the end of a board, because of the cut-out for the router bit. In the "Getting Started in Woodworking" video, they had screwed a piece of hardwood to the edge-guide, to provide a continuous -- and longer -- bearing surface. I may do that myself, some day, but I didn't have the materials at hand, so I clamped some 2x4 scrap to the end of each board, to provide a continuous bearing surface past the ends. The two grooves in the long stretchers and the side groove in the short stretchers have identical layout. I made practice cuts in scrap until I had the edge guide set correctly, then I cut them all with that one setting. The bottom groove of the short stretchers uses a different setup, so it was back to the scrap, before cutting them.