Drill four 5/8-in.-dia. 1/2-in.-deep holes on the large disc?inside the traced circle?then use 5/8-in. dowel centers to transfer the hole locations to the underside of the small disc. Drill four 1/2-in.-deep holes on the underside of the small disc and a 1/2-in.-deep hole in the center of the top for the dowel handle. Glue in the dowels to join the discs, and glue in the handle. We drilled a wood ball for a handle knob, but a screw-on ceramic knob also provides a comfortable, attractive grip.


Chris I blame you for all these altars that are being built today and now you thinks we over thinks ’em–huh. You whipped the masses into a frenzy— now Woodworkers are trying to out pretty each other–out wood species each other –out Rube Goldberg each other. I made 2 benches in 30 years neither had a through dovetail but many were made on them and I have no idea but I would bet a dollar that neither weighed 280 pounds but they both had tons of wood on them. If you want the bench as a destination god bless but it was intended as a mean. Thats my rant I could be wrong

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Chan’s desire for strong, lasting, easily repeated joints using power tools makes for a fun and educational read. He also has a strong interest in traditional Chinese furniture, and shows how some of those joints can be cut with power tools. This book will not only teach you how to ma­chine about 100 useful joints, but will also open your eyes to using new, fun to make joints in upcoming projects. Chan assumes readers know how to use their machinery and power tools, so he focuses on the procedures required to produce the included joints.

Put the countertop on the base, put the MDF on top of the countertop, and line up the marks you drew on each end of the MDF with the countertop below it. When you have it lined up, clamp things down, and route the edge of the MDF using a 1-1/2" or longer flush-trim bit, with the depth adjusted so the bearing rides on the countertop. I clamped a couple of scraps of doubled MDF at each end to give the router base something extra to ride on at the ends.


I don't see anywhere you mentioned the over all length of the bench top. A piece of 1 1/2" x 25" x 8' glued edge oak at Lumber Liquidators costs $192 including tax. Two piece is almost $400! Would that be better if I use two IKEA 1 1/4" x 25" x 74" solid Beech ($99 each plus tax) on top of a layer of 3/4" Birch plywood. That would be 3 1/4" over all.

I made a template by scribing two adjoining squares on a piece of MDF, using compass and straightedge, then marking each corner with a centerpunch, then drilling the points with a 1/16" bit. I find I'm always breaking small bits, so I picked up a couple of each size some months ago, and on looking I found I had three 1/16" bits, which worked fine for what I intended.

This bench suffers from no such limitations as it provides an incredibly solid and stable workspace, albeit in a somewhat stripped down version. In terms of performance, Sjobergs tops our list at providing 80 lbs of weight capacity. This is one of the more quantifiable measurements to determine the quality of a work bench’s craftsmanship. This is achieved by using thick pieces of European birch wood and working it without using lower end joints – like butt joints.
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