I’ve seen antique cabinetmakers’ benches that are sixteen and seventeen feet long, more than three feet wide, and supported by a dozen drawers and doors—and that weigh as much as a felled oak tree. In contrast, jewelers’ cabinets seem to be on a dollhouse scale, with tiny tools to match. For most of us, however, space limitations preclude the biggest, and the smallest are just not big enough.
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Cut 15 top boards 5 ft. long and rip them to 3 in. wide with a table saw so the top will glue up flat without the typical rounded edges of 2x4s. For the leg slot, cut two of the top boards into three pieces: a 39-in. middle piece and two 7-in. end pieces. Glue and screw the top together, one board at a time, with 3-in. deck screws, keeping the ripped edge facing up and level with the adjoining boards. Use a corded drill so there’s plenty of oomph to drive each screw below the surface. Note that the third glue-up from each end is where each leg notch is inserted. You can also create a nifty tool tray in the top by notching the three top pieces with a jigsaw. Clamp every 8 in. or so before driving in the 3-in.deck screws. Predrill the screw holes near the ends to prevent splitting. When you’re screwing on the 7-in. long 2x4s to create the leg slots, use a scrap piece of 2×4 as a spacer.
Woodworking Basics presents an approach to learning woodworking that has proven successful for hundreds of people who have taken the author’s introductory course over the past 20 years. Peter Korn’s method helps new woodworkers learn the right techniques from the beginning.More experienced woodworkers can use it to master the classic furniture-making skills key to fine craftsmanship. Korn includes two attractive and useful projects — a small bench and a side table with a door and drawer — providing you the opportunity to practice skills and develop confidence with tools.
New information on composite materials, adhesives, and finishes brings this book into the 21st century, while more than 300 photographs bring important visual information to life. This edition covers the nature of wood and its properties, the basics of wood technology, and the woodworker’s raw materials. Understanding Wood was written for woodworkers by a scientist with a love of woodworking. It will be sought after by craftsmen and collectors alike.”
I know, if you had a workbench, you wouldn't be building a workbench. Even so, you'll need some sort of work surface, even if it isn't as stable or capable as a proper bench. The traditional solution is to throw a hollow-core door over a couple of saw horses. The advantage of hollow core doors is that they're flat, stiff, and cheap. I used a folding table and a hollow core door I had bought for a future project.
The Joint Book contains easy-to-follow step-by-step instructions for creating edge and scarf joints, lapped and housed joints, mortise and tenon joints, miters and bevels, dovetails, dowels and biscuits, and provides detailed descriptions of fasteners, hardware, and knockdown joints. This book is the perfect companion for any woodworker interested in improving their joint-making skills.”
So drill the benchdog holes through the MDF layer. Begin by laying out their positions. You'll want these to be precise, so that the distances between the holes are consistent. The vises you are using will constrain your benchdog spacing. My front vise worked most naturally with two rows of holes four inches apart, my end vise with two pairs of rows, with four inches between the rows and eight inches between the pairs. Because of this, I decided on a 4" by 4" pattern.
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The Real Wood Bible I love to pull this book off my shelf from time to time and learn about different characteristics of a certain wood. What’s the wood used for? How easy is it to turn? Toxicity? It’s a very useful book with lots of great photos. Let’s say you have a piece of wood you need to identify. The photos are very crisp and defined so you can match a wood you possess to one found in the book.
This gem starts with a wink that’s explained further down on the cover: “Three Practical Ways to Do Every Job—and how to choose the one that’s right for you.” Bob introduces the main woodworking processes from dimensioning stock, to cutting dovetails, and then offers a variety of ways to get the job done using traditional hand tools, modern machinery, and an assortment of slick jigs.
I really like this. I've been busy designing my own workbench to replace the ropey old thing I currently use. You've made me reconsider exactly what I need a bench for - I think I've been more than a little seduced by the idea of a beautiful hardwood bench when, if I'm honest, I don't need one. My cash would be better spend on timber for furniture projects that my family can enjoy rather than a wonderful workbench that I can only use on the weekends.
Grizzly is a company currently undergoing an upheaval. This brand was once known as a manufacturer of professional grade tools and equipment for woodworking products. Though, in recent years, that reputation has begun to slip a bit since being bought by the Chinese company SIEG. These days, whether the Grizzly product stands up to its previous standards of excellence often has more to do with what you are buying than the company itself.