There are a number of tricks to using a router. First, the bit spins in a clockwise direction, as you look down at the router from the top. This means that when you cut with the router from left to right, the bit will tend to pull the router away from you, and when you route from right to left, the router will pull towards you. So, if you're hooking the edge guide along the near side of the board, route from left to right, and when you're hooking it along the far side of the board, route from right to left. Second, always test the position of your bit on scrap material. Your odds of getting it exactly right by eye are nil. Third, don't cut more than 1/4" deep on a single pass. We want a 3/8" deep grove, so make your first pass at 3/16", or thereabouts, and make a second pass to reach the full depth.
This book is a solid book and much more than I would of imagined. I was thinking ok 40 plans cool. They go into detail on each plan. They give accurate measurements, pictures, times for each stage of a project, list of tools, wood, and anything else you need to complete each project. This book goes so far to even show you how to setup your own project and draft it and gives you a list of what you might need to draft out a project. I would say this book is good for anyone from Novice to Advanced. It is just a great read as well.
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I ended up making a number of practice cuts. The first revealed that I hadn't tightened the screws on the edge guide enough. The second revealed that the design of the edge guide provided very little support at the end of a board, because of the cut-out for the router bit. In the "Getting Started in Woodworking" video, they had screwed a piece of hardwood to the edge-guide, to provide a continuous -- and longer -- bearing surface. I may do that myself, some day, but I didn't have the materials at hand, so I clamped some 2x4 scrap to the end of each board, to provide a continuous bearing surface past the ends. The two grooves in the long stretchers and the side groove in the short stretchers have identical layout. I made practice cuts in scrap until I had the edge guide set correctly, then I cut them all with that one setting. The bottom groove of the short stretchers uses a different setup, so it was back to the scrap, before cutting them.
There are two books that I would consider highly influential in my personal woodworking path. Darrell Peart’s “Greene & Greene: Design Elements for the Workshop” (Linden) and “Adventures in Wood Finishing” by George Frank (Taunton). Peart’s book kicked off my fascination with all things Greene & Greene. Peart does a fantastic job of covering history as well as practical techniques.
My first attempt at making a cutting guide didn't work. What I ended up with worked fine for cutting panels, but the guide-strip was too narrow, and when the saw was extended fully for rough-cutting the 4x4's the clamp heads got in the way. So I made another. Actually, I made two more, so that I could cut one into shorter pieces that would be easier to handle.
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Of course, I, on the other hand, with my Ikea oak countertop, probable went overboard in the other direction. Since I needed to trim the countertop to width,I figured I'd take off a couple of 1/2" strips to use for edging the MDF. I clamped the countertop to my bench base, and used the long cutting guide. I'd asked around for advice on cutting this large a piece of oak, and was told to try a Freud Diablo 40-tooth blade in my circular saw. I found one at my local home center, at a reasonable price, and it worked very well.
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Geometric shapes are made from straight or curved lines such as circles, squares and triangles. Their easy-to-recognize and often symmetrical patterns offer a sense of order, efficiency, strength, formality, but to some may be seen as uninteresting. Squares and rectangles are the predominant geometric shapes seen around us, not only in furniture, but in all areas of life. A circle has no beginning or ending, making it complete and inspiring thoughts of nature, perfection, unity, initiation and inclusion.
The bench I will be describing differs from both of these in a couple of areas, the most significant of which is the top. Allen's top was made from three layers of 3/4" medium density fiberboard (MDF), topped and edged with 1/4" hardboard. Christiana's top was just two layers of 3/4" MDF. My top is two layers of 3/4" MDF edged with 1/2" oak and topped by a 1-1/2" thick edge-glued oak Ikea countertop. My top is more expensive in both time and money than either Christiana's or Allen's. If you're looking to build something fast and cheap, I'd recommend Allen's approach over Christiana's. The hardboard significantly increases the durability of the top.
Cabinetmaking at the highest level is an art, a discipline, a philosophy–even a way of life–in addition to being a useful craft. In this book one of the greatest living cabinetmakers reflects on the deeper meanings of his craft and explains for less accomplished workers how the right attitudes toward materials, tools, and time can increase the joys of this complex activity. Craftspeople in every medium will be inspired by this account of getting started and developing habits that lessen the difficulties of a complex craft.
Clamp the inner jaw of the end vise in position, leaving a little bit to trim off later, and then use the dowel and dowel center trick through the screw and guiide rod holes of the vise base plate to mark the position of the screw and guide rod holes in the jaw. Remove the jaw and drill 1-1/8" holes in the marked positions. I used the drill guide for most of the holes, and drilled freehand for the last bit. When you're starting a spade bit in a deep hole like this, start the drill very slowly, and the bit will move the drill into a perpendicular position. Start it too fast and the bit will bind and you'll damage the sides of the hole.
I’m building my second bench. I built the first years ago with wood from old machinery pallets – mostly oak and maple. Mortised the legs into the base, and pegged ’em with 1″ dowels. Of course, the legs warped a bit, but that made everything tighter and stronger. The top is 2″ thick Ash, one board cut in half and joined side to side. Wrapped a maple apron around the top, and I think I screwed the top from underneath to the leg braces. Solid. Over time, built a cabinet under for 3 drawers and a small cabinet door. Works for me.
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Here's the great thing about woodworking... it really hasn't changed much over the last few decades, even centuries. Sure, there are new tools and technologies that make things come together faster, light-weight power tools that cause less fatigue, and safety improvement measures like that table saw that stops if you put your tongue on it. But the techniques are classic, and the purpose and design of hand tools are the same as they were for our grandparent's generation, and their grandparents before. All of which means - there's some staple, go-to techniques and joints and processes that every woodworker should know, and you don't have to make sure your sources are up-to-date before you seek out the best way to cut a mortise.
If you’re looking for fresh, simple projects that have a rustic touch to them, this is the book for you. Lubkemann has a way of finding a project in just about every part of a tree; from candle-holders, photo frames and salt shakers to coat trees, lamps and a checkers set, there are projects big and small. Whether you’re looking for some gift ideas or you want the odd project to keep you busy over the winter, I’m sure you will find something here.
When this book showed up at my studio I was very sceptical. Yet another “book of everything”? But after spending only five minutes skimming through it, I learned about a couple of storage ideas my shop needed, some cool new jigs that would come in handy and a few tricks to make my time in the shop more enjoyable and productive. There will be hundreds of ideas in here you will have no interest in whatsoever, but that’s all right … there are over 650 ideas in total, so some are sure to tickle your fancy.
I decided to finish the top with a number of coats of Danish oil, followed by a coat of wax. I applied the first coat of oil in the usual manner, making sure to cover the edges, and down the holes. I applied a coat oil to the top side of the shelf, as well. Wipe it on, let it sit wet for half-an-hour, then rub it off. Wait a day or two, add a second coat, and then again for a third.
This is, as the title states, a book that details some incredibly advanced veneering techniques. If you have a solid foundation in basic veneering, and want to see what else can be done with this wonderful medium, this book will have you laying out veneer in ways you’ve never previously dreamt of. It will also have you asking yourself what else is possible. The extremely detailed step-by-step photos keep you visually onside with what Grove is doing, as words (as clear and concise as they are) are not enough.
When the top is done, we want the edged MDF and the oak countertop to have exactly the same dimensions, and for their width to exactly match the width of the base.I could see three ways of doing this: 1, join the MDF to the countertop and use my belt sander to sand down their joined edges to match the base; 2, join the MDF to the countertop and use a hand plane to plane down their joined edges to match the base; or 3, use a flush-trim bit against a straight edge to route the MDF to the width of the base, then join the MDF to the countertop and use the flush-trim bit to route the countertop to match the MDF.
If you’re even the slightest bit interested in the history of Japanese furniture, you will love this thorough collection of chests. The attention to detail is astounding, the photographs glorious and the historical insight intriguing. This is exactly what you would expect from a book that covers such a proud history of chest making on the land of the rising sun. Almost 100 pages of colour plates are complemented by information on typical construction materials, finishing techniques and regional characteristics. This book will please the antique collector, interior designer or woodworker equally.
My advice? Don't do this. If you have jointer and a planer, use them. If you don't, seriously consider using dimensional lumber that has already been planed and sanded. If you are going to try to clean up construction lumber by hand, using a hand plane is a lot faster and more pleasant than using a belt sander. Except, of course, that to do a good job of planing a board you need a solid bench to hold the board, and you don't have a bench, yet.
If the holes of the first jaw are in the proper position, drill holes in the same locations on the other jaw. I lined the drilled jaw on top of the undrilled jaw, clamped things down, and then drilled about 1/4" into the undrilled jaw, to mark the location. Then I removed the drilled jaw and drilled out the marked locations the same way I did the first.
From the source tutorial, you can get illustrates to the instruction about the plan. Everything is fairly described as diagrams, images, the list of supplies and tools need etc. The process to this plan is very easy to understand and follow for if you are having some basic woodworking knowledge. Make sure to collect all the supplies you need before you start with the project. You may even ask any question directly in the comment section of the tutorial post and also comment the images of your final product if you have completed it. Either way, I hope that you will manage to build this one nicely.
You are absolutely right on your advise. When I was agonizing over how to build a workbench my good friend turned me on to your book on workbenches. I was planning on having an overhang until I read your advise about building a workbench and not a table. So the entire front and rear surfaces; top, legs and bottom shelf are all in the same plane to clamp my work to. The addition of a sliding dead man was also something that I would have never thought of on my own. Thanks again for your advise.
I'd intentionally made it oversize, intending to trim it flush. Trimming is a little more complicated than usual, because I needed to trim it flush on two faces. The end face extended a good 3/8", so I cut off most of the excess with a circular saw and the edge guide, then flipped the edge guide upside down to make a stable platform for the router. Aside from the use of the edge guide, flush trimming the edge face was unremarkable.
Drill a pair of 3/8" holes in each end of the short stretchers, just over half of the depth of the dowels, using a brad-pointed bit. These stretchers already have a groove running their length, centered on the bottom edge. Precise placement isn't necessary, but keeping track of which part is which is. We need a hole in each end of each stretcher. Take care to keep these holes square, you don't want them running at angles.
This is technically a vanity factor, though the ability to store tools and other supplies at quick reach can be a time and energy saver. At the least, you will want a bench that comes with a shelf underneath. This will allow the storage of larger items that can otherwise be difficult to find a place for. Drawers are the other popular storage for benches and can make retrieving tools much easier – just make sure the inside of the drawer is lined with felt or the wood may prematurely dull your tools.