For the router you'll need a a 3/8" straight bit, an edge guide, 1/4"- and 1/8"-radius roundover bits, and a flush-trim bit with at least a 1-1/2" cutting length. Bits of this size are available only for a 1/2" collet. Some routers are capable of using multiple collet sizes. I was fool enough to buy a router that only had a 1/4" collet. More on that, later.
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Using shelving in your room or kitchen is a great way to arrange and de-clutter space… I know, such ground-breaking term it is. Do not write me off yet, I just want to show you how you can build some clean floating corner shelving that appears to have no brackets. You can create them at no cost, and the hardest part of the plan is figuring out what you are going to put on these shelves when you are finished.
I'd decided on an oil-and-wax finish. Oil finishes are by no means the toughest. In fact, they're really rather pathetic, so far as protecting the wood goes. But they're easy to apply, and not even the toughest finish will stand up to the abuse that a workbench will suffer, so it's more important that it be easy to repair. Wax is usually used to add a high gloss. On a bench, it's there to keep glue from sticking.
One aspect of the Windsor Design that is hit or miss is the vice. Notice we have to use the singular when describing it because this is the first workbench that we have reviewed which features only one vice. To make matters more frustrating, the vice cannot be repositioned along the bench. That said, the vice does at least have the largest capacity out of any we reviewed. At 7” capacity, the Windsor Design vice can secure any size workpiece you may have.
As a teacher I find Ernest Joyce’s “The Technique of Furniture Making” (Batson) invaluable, ’tho it is as far away from an enjoyable read as possible. Similarly Bob Wearing’s “Essential Woodworker” (Lost Art Press). Bob is one of the only people who ever gave insight into traditional English technique. I believe the lack of similar books is due to the apprenticeship tradition of teaching, where nothing was ever written down.
When the top is done, we want the edged MDF and the oak countertop to have exactly the same dimensions, and for their width to exactly match the width of the base.I could see three ways of doing this: 1, join the MDF to the countertop and use my belt sander to sand down their joined edges to match the base; 2, join the MDF to the countertop and use a hand plane to plane down their joined edges to match the base; or 3, use a flush-trim bit against a straight edge to route the MDF to the width of the base, then join the MDF to the countertop and use the flush-trim bit to route the countertop to match the MDF.
All-in-all, the Windsor Design workbench is a nice companion, especially if your budget is limited. It is not as deeply designed and perfected as the other two benches, as there is only one vice, the bench dog holes are drilled through the surface (allowing debris to fall to the top drawers) and the drawers can be a little flimsy if you are not using glue for assembling it, but for the price they offer, there are plenty of perks.
Drill four 5/8-in.-dia. 1/2-in.-deep holes on the large disc?inside the traced circle?then use 5/8-in. dowel centers to transfer the hole locations to the underside of the small disc. Drill four 1/2-in.-deep holes on the underside of the small disc and a 1/2-in.-deep hole in the center of the top for the dowel handle. Glue in the dowels to join the discs, and glue in the handle. We drilled a wood ball for a handle knob, but a screw-on ceramic knob also provides a comfortable, attractive grip.
5. The Woodbook: The Complete Plates. This one contains no instructions, no techniques, and no how-to information. Rather, it's the most complete collection of American wood samples ever created. Assembled between between 1888 and 1913 by New Yorker Romeyn Beck Hough and originally published in fourteen volumes, Taschen's publication "reproduces, in painstaking facsimile, all of the specimen pages from the original volumes... For all trees, now arranged in alphabetical order, three different cross-section cuts of wood are represented (radial, horizontal, and tangential), demonstrating the particular characteristics of the grain and the wealth of colors and textures to be found among the many different wood types. Also included in this special edition are lithographs by Charles Sprague Sargent of the leaves and nuts of most trees, as well as texts describing the trees’ geographical origins and physical characteristics."
You may even want to put yourself in the picture. If your workshop space already exists, find a large piece of cardboard, wallboard, or plywood that’s about the size of the workbench top you envision. Find a couple of stools or chairs, perhaps a few books, and turn them into stanchions to support the “benchtop.” Is it too big for the space? Is it large enough for the tasks you envision will be performed upon it?
Ernest Joyce, Revised & Expanded by Alan Peters, Technical Consultant, Patrick Spielman It’s been the number-one book on the subject for most of the 20th century; the encyclopedia with the latest information on the tools, techniques, and processes. This thorough…edition introduces furniture construction, design, and restoration. Choice color photographs accent…abundant black-and-white photographs and drawings…an invaluable reference
If the holes of the first jaw are in the proper position, drill holes in the same locations on the other jaw. I lined the drilled jaw on top of the undrilled jaw, clamped things down, and then drilled about 1/4" into the undrilled jaw, to mark the location. Then I removed the drilled jaw and drilled out the marked locations the same way I did the first.
With the shelf secure, get a couple of friends to come help, and stand the bench on its feet. I said earlier moving the top by yourself is dangerous. Trying to lift the entire bench is foolhardy. Of course, I already said I'm stubborn, so I did it myself by rigging a simple block-and-tackle using lightweight pulleys I got at the hardware store. (Not the lightest-weight pulleys, those are meant for flag poles and have a design load of something like 40 pounds. These had a design load of 420 pounds.)
This bench suffers from no such limitations as it provides an incredibly solid and stable workspace, albeit in a somewhat stripped down version. In terms of performance, Sjobergs tops our list at providing 80 lbs of weight capacity. This is one of the more quantifiable measurements to determine the quality of a work bench’s craftsmanship. This is achieved by using thick pieces of European birch wood and working it without using lower end joints – like butt joints.